China supplier 820 Straight Run Single Hinge Plastic Flat Top Chain (820)

Product Description

820 Straight Run Single Hinge Plastic Flat Top Chain(820)

Specifications
Plastic TableTop Chain
Pin: Stainless Steel
Plate width: 82.6mm
Backflex radius: 50mm
Maximum conveyor length: 12 meters

 

Chain type Plate width Weight Working load(max)  Backflex radius(min)
 
Plate width
mm kg/m N(21ºC) mm mm
820-k250 63.5 0.73 1230 50 4.0
820-k325 82.6 0.83
820-k350 88.9 0.87
820-k400 101.6 0.95
820-k450 114.3 1.03
820-k600 152.4 1.25
820-k750 190.5 1.47

Advantages:
Plastic table top chains are made of engineering plastic and are connected using stainless steel pins. The plastic tabletop chains constitute a light-weight yet strong and silent alternative to steel chains.

These chains are used mainly in the food and packing industry for Conveying of many kinds of containersapplication. For example: PET bottle, PET petaloid bottle, Aluminum and steel can, Cartons, Trays, Packaged products, Glass, Plastic containers.

Benefits:
-Accuracy of molding process guarantees Optimum flatness
-High wear resistance and low friction
-High working load

Company Information:

Usage: Transmission Chain
Material: Plastic
Color: Solid Color
Pin Material: Stainless Steel
Working Load: 1230n
Backflex Radius: 50mm
Customization:
Available

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Customized Request

flat top chain

What are the safety considerations when working with flat top chains?

When working with flat top chains, several safety considerations should be taken into account to ensure the well-being of personnel and the proper functioning of the conveyor system. Here’s a more detailed explanation:

  • Guarding: It’s essential to install proper guarding around the flat top chain conveyor to prevent accidental contact with moving parts. Guards should cover all exposed areas where hands or clothing might get caught.
  • Emergency Stop: Incorporating an easily accessible and clearly marked emergency stop button allows operators to quickly halt the conveyor in case of an emergency or malfunction.
  • Lockout-Tagout Procedures: Implementing lockout-tagout procedures during maintenance or repair activities prevents unexpected startup, ensuring the safety of maintenance personnel.
  • Training: All employees working with flat top chain conveyors should receive proper training on their safe operation, including how to respond to potential hazards or abnormal situations.
  • Weight and Load Limits: Adhering to weight and load limits specified by the manufacturer prevents overloading, which could lead to conveyor system failure or accidents.
  • Proper Lubrication: Regularly lubricating the flat top chain according to the manufacturer’s guidelines helps maintain smooth operation and reduces the risk of chain failure due to wear or friction.
  • Preventive Maintenance: Implementing a preventive maintenance program ensures early detection of potential issues, reducing the likelihood of unexpected breakdowns and enhancing overall safety.
  • Avoiding Loose Clothing and Jewelry: Employees should avoid wearing loose clothing or jewelry that could get entangled in the moving parts of the conveyor.
  • Proper Clearances: Maintaining adequate clearances around the conveyor system prevents pinch points and reduces the risk of injuries during operation.
  • Regular Inspections: Conducting routine inspections of the flat top chain and conveyor system helps identify any worn or damaged components that may compromise safety.

By adhering to these safety considerations, companies can create a safer working environment when using flat top chains in their conveyor systems. A safety-conscious approach minimizes the risk of accidents, enhances productivity, and ensures the well-being of employees and equipment.

flat top chain

What are the common industries that utilize flat top chains?

Flat top chains are widely used in various industries due to their versatility, durability, and ability to handle a wide range of applications. Some of the common industries that utilize flat top chains include:

  • Food and Beverage: Flat top chains are extensively used in food processing and beverage production, including applications such as bottling, canning, packaging, and conveying of food products. Their smooth, hygienic surfaces and corrosion-resistant materials make them suitable for food handling environments.
  • Automotive: In the automotive industry, flat top chains are used in assembly lines, paint shops, and other production processes where reliable and precise conveying is required. They are also used in tire manufacturing and handling applications.
  • Packaging: Flat top chains are commonly employed in packaging machinery for carton handling, case packing, labeling, and palletizing. Their ability to handle various package shapes and sizes makes them ideal for such applications.
  • Pharmaceutical: The pharmaceutical industry utilizes flat top chains in various processes, including tablet and capsule handling, bottle filling, and packaging. The chains’ cleanability and resistance to chemical exposure make them suitable for pharmaceutical applications.
  • Logistics and Distribution: Flat top chains are used in conveyor systems for material handling, warehousing, and distribution centers. They efficiently transport goods and packages through sorting and distribution processes.
  • Airport and Baggage Handling: In airports, flat top chains play a crucial role in baggage handling systems, ensuring efficient movement of luggage from check-in to loading and unloading onto planes.
  • Printing and Paper: Flat top chains are utilized in printing presses, paper manufacturing, and paper converting machinery for transporting paper rolls, sheets, and finished products.
  • Electronics: The electronics industry uses flat top chains in manufacturing processes, such as circuit board assembly and electronic component handling.
  • Automated Warehouses: Flat top chains are essential in automated warehouses and fulfillment centers, enabling the smooth movement of goods and materials through automated storage and retrieval systems.
  • Bottling and Beverage: Flat top chains are commonly found in bottling and beverage filling lines, where they handle bottles and containers during the filling, capping, and labeling processes.

These are just a few examples of the industries that benefit from the use of flat top chains. Their adaptability, robust construction, and ability to handle diverse applications make them indispensable in modern manufacturing, processing, and material handling operations.

flat top chain

Can flat top chains be used in high-temperature environments?

Yes, flat top chains can be used in high-temperature environments; however, the chain’s material selection is critical to ensure its performance and longevity under such conditions. Here are some considerations for using flat top chains in high-temperature applications:

  • Material Selection: Choose a flat top chain material that is specifically designed to withstand high temperatures. Materials such as heat-resistant stainless steel or specialized heat-resistant plastics are commonly used in such applications. These materials can maintain their mechanical properties and integrity at elevated temperatures.
  • Temperature Range: Determine the specific temperature range that the chain will be exposed to in the application. Ensure that the selected chain material’s maximum operating temperature exceeds the application’s highest temperature to avoid any risk of deformation or degradation.
  • Lubrication: High temperatures can accelerate chain wear and increase friction. Proper and regular lubrication is crucial to reduce friction, prevent overheating, and extend the chain’s service life. Choose a lubricant that can withstand the application’s temperature range and provides adequate protection.
  • Heat Shielding: In some high-temperature applications, it may be necessary to implement heat shielding or insulation to protect the chain from direct exposure to extreme heat sources.
  • Chain Tension: Proper chain tension is essential in high-temperature environments. Maintain the correct tension to ensure smooth operation and prevent excessive wear or elongation of the chain.
  • Thermal Expansion: Consider the potential thermal expansion of the chain and conveyor system components in high-temperature environments. Allow for proper clearances and ensure that the system can accommodate any dimensional changes without causing interference or jamming.

It’s important to note that while flat top chains can be used in high-temperature environments, there are practical limits to their performance. Extremely high temperatures beyond the specified operating range of the chain’s material can lead to accelerated wear, reduced strength, and potential chain failure. In such cases, specialized high-temperature conveyor solutions may be required.

In summary, flat top chains can be used in high-temperature environments when the appropriate heat-resistant material is selected, proper lubrication is maintained, and the system is designed to accommodate thermal expansion. Adhering to these considerations ensures the flat top chain’s reliable and safe operation in applications with elevated temperatures.

China supplier 820 Straight Run Single Hinge Plastic Flat Top Chain (820)  China supplier 820 Straight Run Single Hinge Plastic Flat Top Chain (820)
editor by CX 2023-11-08