Tag Archives: link conveyor chains

China best 963-K600 Flat Top Conveyor Base Link Chains Width 152.4mm

Product Description

 

Product Description

The 843 chain is designed with overlapping plastic flights assembled on a special roller chain with extended pins.This is an advantage especially at high speeds, because it reduces the noise level. The Snap-On chains are very suitable for the food processing industry. The 843 chain has a 0.50 in. pitch roller base chain and the plastic flights can be supplied in widths from 25.4 mm (1.00 in.) to 82.6 mm (3.25

 

Packaging & Shipping

Company Profile

China CHINAMFG Machinery Co.,Ltd is a special supplier of conveyor system components,including plastic and stainless steel flat top chains, Modular belts, other spare parts, such as UHMWPE wearstrips, side guards, chains guide, bipods, tripods, brackets, clampls.ect.
With our years of experence, quality products, excellent services we work with world wide clients from America, Europe, Africa, many counrties of Asia. We keep very good business relation with them, and get trusted from them.
Our products application:

Packaging and conveying industry
Beverage bottling and handling industry
Food and meat processing industry
Chemical industry
Pharmaceuticals industry
Automobile industry
Electrical and electronics industry
Textile industry
Light engineering industry

FAQ

 

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Material: Plastic
Structure: Top Chain
Surface Treatment: Molded
Chain Size: 63.5
Feature: Oil Resistant, Heat Resistant
Plate Materials: POM
Samples:
US$ 30/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

flat top chain

How do flat top chains handle high-speed sorting and diverting applications?

Flat top chains are well-suited for high-speed sorting and diverting applications in conveyor systems. Here’s a more detailed explanation:

  • Smooth and Reliable Operation: Flat top chains provide a smooth and even conveying surface, allowing products to move seamlessly along the conveyor without jerking or jamming, even at high speeds.
  • High-Speed Capability: Flat top chains are designed to handle high-speed applications, making them ideal for sorting and diverting products quickly and accurately.
  • Precision Diverting: The flat top chain’s design and robust construction enable precise product diverting to designated lanes or chutes, ensuring accurate product placement.
  • Attachments and Guides: Special attachments and guides can be added to the flat top chain to control product orientation and facilitate smooth diverting at high speeds.
  • Low Friction: Flat top chains often have low-friction surfaces, reducing resistance and energy consumption during high-speed operation, which contributes to the overall efficiency of the conveyor system.
  • Accumulation Capability: Some flat top chains have accumulation capabilities, allowing products to accumulate temporarily before being diverted, making the sorting process more efficient and continuous.
  • Customizable Configurations: Flat top chains can be customized to fit specific conveyor layouts and accommodate various product sizes and shapes, enhancing the versatility of the sorting and diverting system.
  • Durable and Reliable: Flat top chains are known for their durability and low maintenance requirements, making them a reliable choice for continuous high-speed operations.
  • Multi-Lane Sorting: Flat top chains can be configured to handle multi-lane sorting, allowing products to be directed to different destinations based on specific sorting criteria.
  • Integration with Automation: Flat top chains can be integrated with automated control systems, sensors, and diverting mechanisms to facilitate seamless high-speed sorting and diverting processes.

In summary, flat top chains handle high-speed sorting and diverting applications with precision, reliability, and efficiency. Their smooth operation, high-speed capability, customization options, and integration with automation make them an excellent choice for demanding conveyor systems that require accurate product sorting and diverting at elevated speeds.

flat top chain

Can flat top chains be used in bottling and canning production lines?

Yes, flat top chains are extensively used in bottling and canning production lines due to their excellent performance and suitability for such applications. Here’s a more detailed explanation:

  • Product Handling: Flat top chains provide a smooth and stable surface for handling bottles, cans, and other containers during the filling, capping, and labeling processes. Their flat design ensures consistent product orientation and minimizes the risk of product tipping or jamming during transportation.
  • Precision and Speed: Bottling and canning production lines require high precision and speed to meet production demands. Flat top chains are designed to operate at high speeds while accurately conveying containers through the production process. Their ability to maintain accurate tracking ensures reliable and efficient operations.
  • Flexibility: Flat top chains can be used in straight, curved, or incline/decline conveyor configurations, providing flexibility in designing production lines to fit different facility layouts. They can handle 90-degree turns, S-curves, and other custom conveyor paths, optimizing space utilization and enhancing production efficiency.
  • Hygienic Design: In the food and beverage industry, including bottling and canning, hygiene is of utmost importance. Flat top chains are designed with smooth surfaces and minimal crevices, making them easy to clean and ensuring compliance with stringent sanitation standards.
  • Corrosion Resistance: Some bottling and canning processes involve the use of liquids or solutions that may cause corrosion. Flat top chains made from stainless steel or other corrosion-resistant materials can withstand exposure to these substances, extending chain life and minimizing maintenance needs.
  • Low Noise: Flat top chains with low-friction materials and precise articulation produce minimal noise during operation. This feature is beneficial in bottling and canning production lines, where reduced noise levels improve the working environment and overall equipment efficiency.
  • Product Orientation: Flat top chains with attachments, such as side-flexing grippers or adjustable lanes, can be utilized to control and manage the positioning of bottles or cans on the conveyor, ensuring proper orientation for downstream processes.

Overall, flat top chains are an ideal choice for bottling and canning production lines, providing smooth and reliable product handling, precision, speed, flexibility, and compliance with hygiene and safety requirements. Their performance and design features make them indispensable in ensuring efficient and high-quality production in the beverage and food packaging industry.

flat top chain

What are the advantages of using a flat top chain in conveyor systems?

Using a flat top chain in conveyor systems offers several advantages that make it a popular choice for various industries and applications:

  • Smooth Conveying Surface: The flat top surface of the chain provides a smooth and stable conveying surface, ensuring that products move effortlessly without getting caught or damaged during transportation.
  • Product Stability: The flat top chain’s design, with minimal gaps and smooth edges, ensures that products remain stable and well-supported throughout the conveyor’s movement, reducing the risk of tipping or misalignment.
  • Customization Options: Flat top chains offer various attachment options that can be easily customized to accommodate different product types and handling requirements. These attachments allow for efficient product positioning, spacing, and gripping during the conveying process.
  • Flexibility in Conveyor Configurations: Flat top chains can be used in straight, curved, and multi-level conveyor configurations, providing versatility in designing conveyor systems for different layout and space constraints.
  • Low Noise and Vibration: The flat top chain’s smooth operation results in reduced noise and vibration, creating a quieter and more pleasant working environment.
  • Corrosion Resistance: Depending on the material choice, flat top chains can offer excellent corrosion resistance, making them suitable for use in harsh environments or industries with specific sanitation requirements, such as the food and beverage industry.
  • Easy Maintenance: Flat top chains are designed with accessible components, making them easier to inspect, clean, and maintain. Routine maintenance tasks, such as lubrication and tension adjustment, can be performed efficiently, reducing downtime and optimizing the conveyor system’s uptime.
  • Food-Grade Options: Flat top chains can be manufactured from food-grade materials, ensuring their compliance with food safety regulations and making them safe for direct contact with food products in the food and beverage industry.
  • Energy Efficiency: The reduced friction and smooth operation of flat top chains result in lower energy consumption, making them more energy-efficient compared to some other types of conveyor chains.

In conclusion, using a flat top chain in conveyor systems offers advantages such as smooth conveying surface, product stability, customization options, flexibility in conveyor configurations, low noise and vibration, corrosion resistance, easy maintenance, food-grade options, and energy efficiency. These benefits make flat top chains a valuable and versatile choice for various industries and applications that require efficient and reliable material handling and conveying solutions.

China best 963-K600 Flat Top Conveyor Base Link Chains Width 152.4mm  China best 963-K600 Flat Top Conveyor Base Link Chains Width 152.4mm
editor by CX 2024-04-12

China Professional Heat Resistant Electroplating CZPT wooden case/container Standard Chains and Special link Conveyor Chain with high quality

ProductDescription

ISO16949:2009ApprovedIndustrialChain 

WhyChooseUs? 

1. HangZhouXihu (West Lake) Dis.huaChainGroupCo.,Ltdestablishedin1991,wehave5subsidiariesinchinaandhave6subsidiariesabroad
two. wecoveringaproductionareaof200,100squaremeters,havemorethan1,800setsofadvancedequipmentandover3,100highlyskilledemployees,theannualproductioncapacityhasexceeded20,000,000meters
three. wespecializedinproducingallkindsofstandardchainsandspecialchains,suchasAorBserieschains,drivingchains,conveyorchains,hoistingchains,agriculturalchains,sprockets, industrialchains, sprockets,gears,wheels andsoon
four. wehaveobtainedISO9001,ISO14001,ISO16969,AAAandAPIcertificates.

five. Ourpartnersamongworldtopenterprises,suchasJOHNDEERE,NEWHOLLAND,CLAAS,HONDA,KUBOTA,YANMAR,and so forth.
 

1.IndustrialChainParts

2.Productionflowchart
one.Incomingmaterial
two.Inspection
3.Productionofchainboard(coldrollsteel/punch/heattreatment/shotblasting/cleaning)
4.Productionofroller(burrwiping& smear/heattreatment/wipinggrinding/cleaning)
5.Productionofquill(burrwiping& smear/centerlesscylindricalgrinding/heattreatment/shining)
6.Productionofshaft(cutting/chamfering/heattreatment/ centerlesscylindricalgrinding/cleaning)
seven.Assembling
8.Finalinspection
nine.Packing

3.Certificate


4. 
Company Information

HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd was founded in 1 9 9 1, and now it has five wholly owned subsidiaries, one in ZheJiang  province, other four in HangZhou, ZHangZhoug province, it is a professional manufacturer of chains, sprockets, tooth gears and various power transmission products.

 

The group has XIHU (WEST LAKE) DIS.HUA, ZIQIANG brands, is focused on producing all variety of standard roller chains and special chains, such as conveyor chain, stainless steel chain, agricultural chain. With Xihu (West Lake) Dis.hua brand registered in more than 70 countries like America, Europe, Japan, it is building long term cooperation with these world top enterprises, such as JOHNDEERE, NEW HOLLAND, CLAAS, HONDA, KUBOTA, YANMAR. 

 

There is a technical center of province level, Xihu (West Lake) Dis.hua academician working station, experiment station for Xihu (West Lake) Dis.hua post doctors, and national hundreds of program set up in Xihu (West Lake) Dis.hua group. With these platforms and strong technical ability, the more than hundreds of Engineers and technicians have developed all variety of special high precise and high strength products, conducted mold programs for key components in the car and national industry revitalizing program. 

 

Great attention has been paid on environmental protection and energy saving. The product well displays environmental protection and energy saving. In the year of 2 0 0 0, Xihu (West Lake) Dis.hua took the lead in gaining I S O 1 4 0 0 1 environment management certificate and thereafter passed the inspection of clean production and recycling economy, winning the title of “ZHangZhoug Green Enterprise”.

 

“We are always serving our customers with our best products.”

Suggestions for Getting Roller Chains

There are many things to contemplate when acquiring a new roller chain. Chains can be hefty-duty roller chains or self-lubricating chains. These aspects all have an effect on the wear of the roller chain. Suitable lubrication and adjustment are essential to prolong the daily life of the chain. Here are suggestions for purchasing a new roller chain. Some frequent varieties of roller chains are detailed below. The kind you choose is dependent on its purpose.

Bushingless Roller Chains

The tensile energy of a bushingless roller chain is usually the major measure of its toughness. It signifies the optimum load a chain can face up to prior to breaking, but tiredness toughness is just as essential. Variables that impact exhaustion energy include the steel employed to manufacture the chain, the good quality of the pitch holes, the variety of shot peening employed, and the thickness and style of the chainplates. Below are some guidelines on how to test the exhaustion energy of bushless roller chains.
The internal url plate a hundred thirty is thicker than the outer link plate 120. This attribute helps the connecting pins and rollers continue being secure. This characteristic minimizes dress in and sounds. It also increases the total toughness of the chain. Not like standard chains, bushingless roller chains are simpler to maintain than comparable chains. They also minimize the danger of sprocket put on. Bushingless roller chains are excellent for demanding apps in which sounds is a problem.
Unlined roller chains are usually significantly less expensive than lined roller chains. Bushings are integrated into the internal plate, even though individuals in standard chains are inserted into the outer plate. The consequence is lower price and more flexible lateral motion – a requirement for present day derailleur gearing. But with all these positive aspects, picking a linerless chain is even now essential. You ought to go through critiques about the longevity of bushingless roller chains before buying.
In its most basic kind, the connecting pin 140 is pressed into the pinhole 126 in the path of chain journey. Connecting pins one hundred forty lengthen through these holes to join the interior hyperlink plate and the rollers. The connecting pins can also be welded to the outer url plates. In the course of assembly, chain C can be effectively assembled from one particular side in the engine width path. If you have an older car, you can consider the bushless edition and see how it goes.
Another variation of bushless roller chains involves sprockets and connecting pins. The outer website link plate has connecting pins extending by way of holes in the inner hyperlink plate. The rollers are able to rotate on the connecting pins, hence lubricating them. There are two kinds of bushingless roller chains: connecting pin chains and sprocket chains. These two varieties of bushingless roller chains are usually interchangeable.
Linerless roller chains can have chain guides. In the course of the riveting approach, the outer and internal link plates compress against each other, minimizing friction and energy decline. ANSI Standard B29.1-2011 is designed to make it easier for you to select the appropriate chain for your motor vehicle. This model is also quieter, lowering sound. In addition to enhanced performance, bushingless roller chains supply far better longevity. It is simpler to install and less high-priced to preserve.
chain

Solitary Strand Large Obligation Roller Chain

Single Strand Heavy Responsibility Roller Chains, also known as One Strand Large Responsibility Roller Chains, are available in a assortment of measurements. These chains operate on normal roller sprockets and have thicker facet plates. These boost their tensile toughness, tiredness score and all round operating existence. Monostrand chains are accessible in 3 top quality ranges: riveted, open up and shut.
If your chain demands to be replaced, your best wager is to acquire substitution parts. Single strand roller chains are typically ten ft prolonged. For larger dimensions, consider getting a one-strand hefty-responsibility roller chain that is a few times more time. This way, you never have to fear about harmful your equipment. Oregon roller chains are made to OEM requirements.
CZPT In addition Heavy Obligation Roller Chains attribute strong rollers for light-weight to medium duty applications. It satisfies ANSI B29.1 sturdiness expectations and is ideal for light to medium obligation apps. CZPT Additionally Large Duty Roller Chains have strong bushings in selected dimensions to ANSI B29.1. CZPT Additionally hefty responsibility roller chains are supplied with ample lubricant. If your software demands heavy responsibility roller chains, you can find them at CZPT Chain and Sprockets.
In addition to single-strand hefty-responsibility roller chains, there are a few-strand heavy-obligation roller chains. These chains can endure huge stress and are ideal for apps in agriculture, sewage treatment, machinery, and more. They are developed to final for many years without breaking. So whether you might be hunting for a weighty responsibility roller chain for your farm gear or design, American Roller Chain has you lined.
In get to choose the proper dimension for your needs, you have to very first determine the diameter and total width of the roller chain. You also have to evaluate the width of the drum alone. This data will figure out how numerous chains you need to have to get. The measurement and selection of proportions will decide the value of your new roller chain. Getting the appropriate roller chain is simple and handy if you understand all of these factors. So use a caliper and make positive the roller chain is measured accurately.
The dimensions of a solitary strand heavy obligation roller chain is crucial to the stability of your company. You can save a whole lot of funds by getting a large-top quality roller chain. Just make confident to shop it effectively. Its shelf daily life is practically limitless. When effectively stored, a solitary-strand heavy obligation roller chain can improve the stability of your business for many years to appear. A single-strand chain is an affordable investment decision that will pay out dividends for your organization.
chain

Self-lubricating roller chain

Self-lubricating roller chains can be employed in a assortment of apps. This type of chain is an outstanding choice for regions that can not be manually lubricated. It also reduces the risk of contamination as no lubricant is needed at all. Self-lubricating roller chains are available in a assortment of styles and are suitable with a broad range of food programs. If you’re interested in learning much more about this kind of chains, maintain reading!
There are two principal sorts of chains of this kind: DIN ISO 606 and DIN 8187. They are similar in design to conventional chains, but are a lot more resilient. They have increased friction and use resistance than standard roller chains. These chains are also really efficient in programs that require a whole lot of humidity and water flushing. They demand less routine maintenance and can final a lengthy time. One more advantage of self-lubricating chains is that they previous lengthier than typical roller chains, which can be fairly expensive.
One more self-lubricating roller chain is the non-lubricating type. These chains are internally lubricated and isolated from the external surroundings. Excellent for low to high load applications, these chains will previous 5 to twenty times longer than comparable initially lubricated roller chains. Self-lubricating roller chains have so several benefits, you will be glad you acquired 1.

China Professional Heat Resistant Electroplating CZPT wooden case/container Standard Chains and Special link Conveyor Chain     with high quality