Tag Archives: transmission chains

China manufacturer Stainless Steel Plastic Flat-Top Transmission Conveyor Chains

Product Description

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Product Parameters

Our Advantages

Company advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.

Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.

With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.

WHY CHOOSE US

Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.

Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets

Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.

FAQ

Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.

Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.

Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.

Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.

Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.

 

 

 

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Material: Alloy/Carbon Steel
Structure: Leaf Chain
Surface Treatment: Polishing
Customization:
Available

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Customized Request

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about shipping cost and estimated delivery time.
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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

flat top chain

Can flat top chains be used in the dairy and cheese processing industries?

Yes, flat top chains can be used in the dairy and cheese processing industries. Here’s a more detailed explanation:

  • Product Handling: Flat top chains are suitable for conveying various dairy products, such as milk, yogurt, and cheese, throughout the processing stages.
  • Cleanliness and Hygiene: In dairy and cheese processing, maintaining high levels of cleanliness and hygiene is essential. Stainless steel flat top chains are easy to clean, resistant to corrosion, and meet the strict hygienic requirements of the food industry.
  • Smooth and Efficient Conveying: Flat top chains provide a smooth and even surface, ensuring the gentle and efficient transportation of dairy products without causing damage or spills.
  • Customizable for Specific Products: Flat top chains can be customized to accommodate different types of dairy products, including cheese blocks, wheels, or slices, providing flexibility in the production process.
  • High-Temperature Resistance: Dairy and cheese processing often involve high-temperature processes such as pasteurization. Stainless steel flat top chains can withstand these temperatures without losing their structural integrity.
  • Sorting and Diverting: Flat top chains with attachments or guides can be used for sorting and diverting dairy products to different processing lines or packaging areas.
  • Cheese Aging and Ripening: In cheese production, flat top chains can be used in aging and ripening rooms, providing efficient movement and handling of cheese during the maturation process.
  • CIP Compatibility: Stainless steel flat top chains are compatible with Clean-in-Place (CIP) systems, allowing for easy and effective cleaning of the conveyor system.
  • Integration with Automation: Flat top chains can be integrated with automated systems, ensuring seamless and efficient dairy and cheese processing operations.
  • Reduced Maintenance Downtime: Flat top chains are known for their durability and low maintenance requirements, minimizing production downtime and maintenance costs.

In summary, flat top chains are well-suited for the dairy and cheese processing industries due to their product handling capabilities, cleanliness, smooth conveying, customization options, high-temperature resistance, and compatibility with automation and CIP systems. They contribute to the efficient and hygienic processing of dairy products, making them a valuable asset in these industries.

flat top chain

What are the environmental considerations when using flat top chains?

When using flat top chains, there are several environmental considerations to keep in mind. Here’s a more detailed explanation:

  • Material Selection: Choosing the right material for flat top chains is crucial for minimizing their environmental impact. Opting for materials that are recyclable or made from renewable resources can reduce the chain’s overall carbon footprint.
  • Chemical Usage: In certain industries, flat top chains may come into contact with chemicals, such as cleaning agents or lubricants. It is essential to use environmentally friendly and biodegradable chemicals whenever possible to minimize harm to the environment.
  • Energy Efficiency: Employing energy-efficient designs and materials in flat top chains can help reduce energy consumption during operation. This not only lowers operational costs but also lessens the overall environmental impact of the chain’s use.
  • Waste Management: Proper waste management practices should be in place, especially during the manufacturing and maintenance of flat top chains. Recycling and responsible disposal of used chains, lubricants, and packaging materials contribute to a more sustainable approach.
  • Reducing Emissions: For applications that involve motor-driven systems using flat top chains, efforts to reduce emissions from the equipment should be considered. Using efficient motors or exploring alternative power sources can help lower greenhouse gas emissions.
  • End-of-Life Considerations: Planning for the end-of-life stage of flat top chains is essential for responsible environmental stewardship. Encouraging customers to recycle or return used chains for proper disposal or recycling can help minimize waste and environmental impact.
  • Water Usage: In industries where water is used for chain cleaning or cooling, implementing water-saving measures can reduce water consumption and minimize the impact on local water resources.
  • Environmental Regulations: Staying informed about and adhering to relevant environmental regulations and standards is crucial. Compliance with these regulations ensures that flat top chain usage aligns with established environmental guidelines.

By considering these environmental factors, manufacturers and users of flat top chains can make more sustainable choices that promote ecological responsibility throughout the chain’s life cycle. Implementing environmentally friendly practices contributes to the protection of natural resources and supports a more sustainable industrial landscape.

flat top chain

What are the maintenance requirements for flat top chains?

Proper maintenance is essential to ensure the optimal performance and longevity of flat top chains. Here are the key maintenance requirements for flat top chains:

  • Cleaning: Regular cleaning is essential to remove dirt, debris, and product residues from the chain’s surface. Cleaning prevents buildup that can lead to increased friction, wear, and potential chain jams. Use appropriate cleaning agents that do not damage the chain material.
  • Lubrication: Proper lubrication is crucial to reduce friction between the chain components and prevent premature wear. The lubrication frequency and type depend on the chain material and the application’s operating conditions. Follow the manufacturer’s recommendations for lubrication intervals and use compatible lubricants.
  • Chain Tension: Maintain the proper chain tension to prevent sagging and excessive wear. A chain that is too loose can jump or skip sprocket teeth, while an overtightened chain can cause increased wear and stress on components.
  • Inspection: Regularly inspect the flat top chain for signs of wear, damage, or misalignment. Check for any bent or damaged plates, loose pins, or broken attachments. Identifying issues early allows for timely repairs or replacements.
  • Sprocket Inspection: Inspect the sprockets for signs of wear, tooth damage, or misalignment. Worn or damaged sprockets can cause premature chain wear and affect the chain’s overall performance.
  • Environmental Considerations: Take environmental factors into account. For example, in high-temperature or corrosive environments, the maintenance routine may need to be more frequent to counteract the harsh conditions.
  • Alignment: Ensure proper alignment of the flat top chain and sprockets to avoid unnecessary stress on the chain components. Misalignment can lead to increased wear and reduced chain life.
  • Replace Worn Components: Promptly replace any worn or damaged components, such as plates, pins, or attachments. Using worn parts can lead to chain failure and potentially cause damage to other conveyor components.

Establishing a regular maintenance schedule, keeping accurate records, and following the manufacturer’s maintenance guidelines are crucial for maximizing the flat top chain’s service life and ensuring a smooth and efficient conveyor system operation.

China manufacturer Stainless Steel Plastic Flat-Top Transmission Conveyor Chains  China manufacturer Stainless Steel Plastic Flat-Top Transmission Conveyor Chains
editor by CX 2024-01-10

China OEM Flat Top Chain Table Plate Conveyor Chains Standard Plastic Good Price Industries High Quanlity Best Transmission Suppler Metric Chains Stainless Steel Chain

Product Description

Flat Top Chain Table Plate Conveyor Chains Standard Plastic Good Price Industries High Quanlity Best Transmission Suppler Metric Chains Stainless Steel Chain

Metric chains are a type of precision roller chain that is designed and manufactured to metric specifications. They are commonly used in various applications, from simple drives to complex power transmission systems.

Metric chains are similar in design to standard roller chains but are manufactured to metric dimensions and specifications. This means that they are designed to fit precisely with other metric components, such as sprockets and bearings, without the need for additional adapters or modifications.

Metric chains are available in various sizes and configurations to meet the specific requirements of different applications. They can be made from various materials, including carbon steel, stainless steel, and plastic, to provide the necessary strength, durability, and corrosion resistance.

Metric chains are commonly used in conveyor systems, agricultural machinery, automotive systems, and industrial equipment applications. They are known for their reliability, precision, and long service life, making them a popular choice for many different types of machinery and equipment.

In summary, metric chains are a type of precision roller chain that is designed and manufactured to metric specifications. They are commonly used in various applications, including conveyor systems, agricultural machinery, automotive systems, and industrial equipment. The precise dimensions and high-quality materials used in metric chains ensure their reliability, precision, and long service life.

 

Usage: Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain
Material: Stainless steel
Surface Treatment: Oil Blooming
Feature: Oil Resistant
Chain Size: 1/2"*3/32"
Structure: Roller Chain
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

flat top chain

Can flat top chains be used in packaging and palletizing systems?

Yes, flat top chains can be used in packaging and palletizing systems. Here’s a more detailed explanation:

  • Precision and Stability: Flat top chains provide excellent precision and stability during the conveying and palletizing process. They ensure that packaged products or items remain securely in place, reducing the risk of product damage and ensuring precise positioning on the pallet.
  • Accumulation and Indexing: Flat top chains can be used for accumulation and indexing applications in packaging systems. This feature allows for controlled pauses in the production line and accurate positioning of products for further packaging or palletizing.
  • Customizable Attachments: Flat top chains can be customized with various attachments to accommodate different packaging shapes and sizes. These attachments can securely hold and guide the products through the packaging or palletizing process.
  • Low Friction: The low-friction design of flat top chains minimizes product damage during transportation, reducing scuffing and marking on packaged items.
  • Hygienic Design: Flat top chains can be designed with a hygienic structure that is easy to clean, making them suitable for packaging applications in food and pharmaceutical industries.
  • High Throughput: Flat top chains can handle high-speed and high-throughput applications, making them ideal for use in fast-paced packaging and palletizing systems.
  • Quiet Operation: Flat top chains with low-noise characteristics contribute to a quieter and more comfortable working environment in the packaging and palletizing facilities.
  • Reliability: Flat top chains are known for their reliability and durability, ensuring continuous and efficient operation in packaging and palletizing systems.

Overall, flat top chains offer several advantages that make them suitable for use in packaging and palletizing systems. Their precision, stability, and customization options provide efficient and seamless handling of packaged products, contributing to the smooth operation of the packaging and palletizing processes in various industries.

flat top chain

Can flat top chains be used in automotive painting and finishing processes?

Yes, flat top chains can be used in automotive painting and finishing processes. Here’s a more detailed explanation:

  • Smooth Surface: Flat top chains have a smooth and flat surface that ensures minimal contact with the painted or finished automotive parts. This reduces the risk of marring or damaging the surface during the conveying or finishing process.
  • Product Stability: The flat top design provides excellent stability to automotive parts during transportation through the painting and finishing lines. This stability prevents parts from shifting or moving, ensuring precise and consistent application of paint and coatings.
  • Hygienic Design: Flat top chains can be designed with a hygienic structure, reducing the risk of particle generation and contamination during the painting and finishing processes. This is especially important for automotive parts that require a high-quality finish.
  • Chemical Resistance: Automotive painting and finishing processes often involve the use of chemicals, solvents, and cleaning agents. Flat top chains made from chemical-resistant materials can withstand exposure to these substances without deteriorating or degrading.
  • Customization: Flat top chains can be customized with specific attachments and accessories to accommodate the unique needs of automotive painting and finishing lines. Attachments can hold parts securely and facilitate precise positioning during the process.
  • Accumulation and Indexing: Flat top chains can be used for accumulation and indexing applications, allowing for controlled pauses and precise positioning of automotive parts during the painting and finishing processes.
  • High-Speed Applications: Automotive production lines often require high-speed operation to meet production targets. Flat top chains can handle high-speed applications without compromising product stability or finish quality.
  • Noise Reduction: Flat top chains with low-friction materials and precise articulation produce minimal noise during operation, creating a quieter and more comfortable working environment in the automotive painting and finishing facilities.

Overall, flat top chains offer several advantages for automotive painting and finishing processes, including product stability, smooth conveying, and chemical resistance. Their ability to maintain product integrity and finish quality makes them a suitable choice for conveying automotive parts through these critical manufacturing stages.

flat top chain

Can flat top chains be used in inclined or decline conveyor systems?

Yes, flat top chains can be used in inclined or decline conveyor systems, and their design and material selection allow them to handle such applications effectively. Here’s a more detailed explanation:

  • Chain Design: Flat top chains are designed with articulating links that provide flexibility and allow them to move smoothly around sprockets, including those in inclined or decline conveyor systems. The chain’s ability to articulate enables it to adapt to changes in elevation without causing jams or disruptions.
  • Sprocket Configuration: Specialized sprockets are used in inclined or decline conveyor systems to match the chain’s articulating movement. These sprockets are designed with a curved profile that accommodates the chain’s bending, ensuring smooth engagement and proper tracking.
  • Material Selection: The choice of material is crucial in inclined or decline conveyor systems, especially if the application involves high friction or wear. Stainless steel chains are commonly used in such situations due to their excellent wear resistance and durability. Incline or decline conveyors with plastic chains may also be suitable for certain applications where low friction and quiet operation are required.
  • Proper Tensioning: Maintaining the correct chain tension is essential in inclined or decline conveyor systems. Proper tensioning ensures that the chain engages smoothly with the sprockets and avoids unnecessary wear or slippage.
  • Speed Control: In inclined or decline conveyor systems, it’s important to control the conveyor’s speed to prevent products from moving too quickly downhill or to ensure proper product spacing during incline operations. Speed control mechanisms, such as variable frequency drives, are often used in such systems.
  • Product Considerations: When using flat top chains in inclined or decline conveyors, it’s essential to consider the product characteristics. Products with irregular shapes or those that are prone to tipping over may require additional guiding mechanisms to ensure smooth transportation.

Flat top chains’ ability to handle inclined or decline conveyor systems makes them versatile and suitable for various industries, including food and beverage, packaging, automotive, and more. Proper system design, material selection, tensioning, and speed control are key factors in ensuring the flat top chain’s reliable and efficient performance in such applications.

China OEM Flat Top Chain Table Plate Conveyor Chains Standard Plastic Good Price Industries High Quanlity Best Transmission Suppler Metric Chains Stainless Steel Chain  China OEM Flat Top Chain Table Plate Conveyor Chains Standard Plastic Good Price Industries High Quanlity Best Transmission Suppler Metric Chains Stainless Steel Chain
editor by CX 2023-10-21

China Custom Flat Top Chain Table Plate Conveyor Chains Standard Plastic Good Price Industries High Quanlity Best Transmission Suppler Metric Chains Stainless Steel Chain

Product Description

Flat Top Chain Table Plate Conveyor Chains Standard Plastic Good Price Industries High Quanlity Best Transmission Suppler Metric Chains Stainless Steel Chain

Metric chains are a type of precision roller chain that is designed and manufactured to metric specifications. They are commonly used in various applications, from simple drives to complex power transmission systems.

Metric chains are similar in design to standard roller chains but are manufactured to metric dimensions and specifications. This means that they are designed to fit precisely with other metric components, such as sprockets and bearings, without the need for additional adapters or modifications.

Metric chains are available in various sizes and configurations to meet the specific requirements of different applications. They can be made from various materials, including carbon steel, stainless steel, and plastic, to provide the necessary strength, durability, and corrosion resistance.

Metric chains are commonly used in conveyor systems, agricultural machinery, automotive systems, and industrial equipment applications. They are known for their reliability, precision, and long service life, making them a popular choice for many different types of machinery and equipment.

In summary, metric chains are a type of precision roller chain that is designed and manufactured to metric specifications. They are commonly used in various applications, including conveyor systems, agricultural machinery, automotive systems, and industrial equipment. The precise dimensions and high-quality materials used in metric chains ensure their reliability, precision, and long service life.

 

Usage: Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain
Material: Stainless steel
Surface Treatment: Oil Blooming
Feature: Oil Resistant
Chain Size: 1/2"*3/32"
Structure: Roller Chain
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

flat top chain

Can flat top chains be used in the beverage and brewery industries?

Yes, flat top chains can be used in the beverage and brewery industries. Here’s a more detailed explanation:

  • Bottle and Can Handling: Flat top chains are commonly used in beverage production lines for handling bottles and cans. They provide a smooth and reliable conveying surface, ensuring the efficient movement of containers through various stages of the production process.
  • Bottling and Packaging: In beverage bottling and packaging systems, flat top chains are used for the precise positioning and smooth transfer of bottles or cans onto filling machines, capping machines, and labeling machines.
  • High-Speed Applications: Beverage production lines often operate at high speeds to meet demand. Flat top chains are designed to handle high-throughput applications, ensuring continuous and efficient production.
  • Clean-in-Place (CIP) Compatibility: Stainless steel flat top chains can withstand the rigorous cleaning procedures required in the beverage and brewery industries, making them suitable for clean-in-place (CIP) processes.
  • Resistance to Corrosion: Beverage production involves exposure to liquids and frequent washdowns, which can lead to corrosion. Stainless steel flat top chains offer excellent corrosion resistance, extending their service life and maintaining hygienic standards.
  • Flexibility and Customization: Flat top chains can be customized to fit specific conveyor layouts and accommodate unique bottle or can shapes and sizes, providing flexibility in design and production.
  • Brewery Grain Handling: In breweries, flat top chains can be used in grain handling systems, efficiently moving grains from one stage of the brewing process to another.
  • Conveyor System Configurations: Flat top chains can be employed in straight conveyors, curves, inclines, and declines, offering versatility in designing complex conveyor systems tailored to the needs of beverage and brewery production.
  • Reliable Operation: Flat top chains are known for their durability and low maintenance requirements, ensuring reliable operation even in demanding production environments.
  • Product Orientation: Flat top chains with attachments or guides can be used to ensure proper product orientation during conveying, enhancing the efficiency of downstream processes.

In summary, flat top chains are well-suited for the beverage and brewery industries due to their bottle and can handling capabilities, high-speed operation, clean-in-place compatibility, corrosion resistance, flexibility, and reliable performance. They play a crucial role in ensuring smooth and efficient production processes in these industries.

flat top chain

How do flat top chains handle product orientation and positioning?

Flat top chains are designed to handle product orientation and positioning with precision and reliability in conveyor systems. Here’s a more detailed explanation:

  • Flat and Stable Surface: The flat top chain’s smooth and stable surface provides an ideal platform for products to move along the conveyor without tipping or skewing, ensuring consistent orientation and positioning.
  • Attachments and Grippers: Flat top chains can be equipped with various attachments and grippers to hold, lift, or manipulate products to achieve the desired orientation. These attachments are often customized based on the specific product and its handling requirements.
  • Indexing and Stopping: With the use of specific attachments, flat top chains can stop or position products at precise intervals along the conveyor line. This feature is crucial for processes like labeling, filling, or packaging, where accurate positioning is essential.
  • Accumulation: Flat top chains are well-suited for accumulation applications, where products need to be temporarily stored or buffered. The accumulation zones allow products to be grouped together before continuing downstream, ensuring controlled and organized product flow.
  • Variable Speed Control: The speed of flat top chains can be easily adjusted to control product spacing and positioning. Slower speeds can be used for delicate products or processes that require careful handling, while faster speeds can be utilized for higher throughput.
  • Curved Conveyor Configurations: Flat top chains can navigate curved conveyor paths, allowing products to be smoothly reoriented or positioned as they move along the conveyor route. This flexibility is particularly useful for layout designs with limited space or complex production line setups.
  • Hygienic Design: In industries like food and beverage processing, flat top chains with a hygienic design ensure that products are oriented and positioned in a clean and sanitary environment, meeting strict food safety standards.

Overall, flat top chains offer precise and controlled product orientation and positioning throughout the conveyor system. With various attachments, grippers, and the ability to navigate curves, these chains can be customized to handle a wide range of products and processes, making them essential components in many industries, including food and beverage, packaging, automotive, and more.

flat top chain

Can flat top chains handle heavy loads and high-speed applications?

Yes, flat top chains are capable of handling heavy loads and high-speed applications, and their design and material selection play a crucial role in determining their performance in such conditions.

Handling Heavy Loads:

  • Flat top chains can be constructed from robust materials like stainless steel or other high-strength alloys, which enhances their load-carrying capacity. This makes them suitable for conveying heavy products or materials in various industries, including automotive, material handling, and bulk material handling.
  • For heavy-load applications, it is essential to select a flat top chain with appropriate plate thickness, pin diameter, and material strength to ensure the chain can handle the desired load capacity without experiencing premature wear or failure.
  • Additionally, the conveyor system’s overall design, including the choice of sprockets and drive components, should be optimized to match the load requirements and ensure smooth and efficient operation.

Handling High-Speed Applications:

  • Flat top chains can be used in high-speed applications due to their low friction design and smooth operation. The flat top surface reduces the chances of product slippage or damage during rapid movements.
  • To handle high speeds, it is crucial to choose a flat top chain with a suitable pitch, which is the distance between the centers of adjacent plates. A smaller pitch can allow for higher speeds and more precise positioning but may require additional considerations for wear and maintenance.
  • Proper lubrication is essential for reducing friction and heat generation at high speeds. Regular lubrication maintenance helps ensure the chain operates smoothly and minimizes wear.
  • Additionally, the conveyor system’s drive components, such as motors and gearboxes, should be appropriately sized and matched to accommodate the high-speed requirements without compromising system stability and safety.

In summary, flat top chains can handle heavy loads and high-speed applications when appropriately designed, selected, and maintained. Their load-carrying capacity, material selection, low friction, and smooth operation make them suitable for a wide range of industries and conveyor system requirements.

China Custom Flat Top Chain Table Plate Conveyor Chains Standard Plastic Good Price Industries High Quanlity Best Transmission Suppler Metric Chains Stainless Steel Chain  China Custom Flat Top Chain Table Plate Conveyor Chains Standard Plastic Good Price Industries High Quanlity Best Transmission Suppler Metric Chains Stainless Steel Chain
editor by CX 2023-09-08

China Hot selling Flat Top Chain Table Plate Conveyor Chains Standard Plastic Good Price Industries High Quanlity Best Transmission Suppler Metric Chains Stainless Steel Chain

Product Description

Flat Top Chain Table Plate Conveyor Chains Standard Plastic Good Price Industries High Quanlity Best Transmission Suppler Metric Chains Stainless Steel Chain

Metric chains are a type of precision roller chain that is designed and manufactured to metric specifications. They are commonly used in various applications, from simple drives to complex power transmission systems.

Metric chains are similar in design to standard roller chains but are manufactured to metric dimensions and specifications. This means that they are designed to fit precisely with other metric components, such as sprockets and bearings, without the need for additional adapters or modifications.

Metric chains are available in various sizes and configurations to meet the specific requirements of different applications. They can be made from various materials, including carbon steel, stainless steel, and plastic, to provide the necessary strength, durability, and corrosion resistance.

Metric chains are commonly used in conveyor systems, agricultural machinery, automotive systems, and industrial equipment applications. They are known for their reliability, precision, and long service life, making them a popular choice for many different types of machinery and equipment.

In summary, metric chains are a type of precision roller chain that is designed and manufactured to metric specifications. They are commonly used in various applications, including conveyor systems, agricultural machinery, automotive systems, and industrial equipment. The precise dimensions and high-quality materials used in metric chains ensure their reliability, precision, and long service life.

 

Usage: Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain
Material: Stainless steel
Surface Treatment: Oil Blooming
Feature: Oil Resistant
Chain Size: 1/2"*3/32"
Structure: Roller Chain
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

flat top chain

What are the safety considerations when working with flat top chains?

When working with flat top chains, several safety considerations should be taken into account to ensure the well-being of personnel and the proper functioning of the conveyor system. Here’s a more detailed explanation:

  • Guarding: It’s essential to install proper guarding around the flat top chain conveyor to prevent accidental contact with moving parts. Guards should cover all exposed areas where hands or clothing might get caught.
  • Emergency Stop: Incorporating an easily accessible and clearly marked emergency stop button allows operators to quickly halt the conveyor in case of an emergency or malfunction.
  • Lockout-Tagout Procedures: Implementing lockout-tagout procedures during maintenance or repair activities prevents unexpected startup, ensuring the safety of maintenance personnel.
  • Training: All employees working with flat top chain conveyors should receive proper training on their safe operation, including how to respond to potential hazards or abnormal situations.
  • Weight and Load Limits: Adhering to weight and load limits specified by the manufacturer prevents overloading, which could lead to conveyor system failure or accidents.
  • Proper Lubrication: Regularly lubricating the flat top chain according to the manufacturer’s guidelines helps maintain smooth operation and reduces the risk of chain failure due to wear or friction.
  • Preventive Maintenance: Implementing a preventive maintenance program ensures early detection of potential issues, reducing the likelihood of unexpected breakdowns and enhancing overall safety.
  • Avoiding Loose Clothing and Jewelry: Employees should avoid wearing loose clothing or jewelry that could get entangled in the moving parts of the conveyor.
  • Proper Clearances: Maintaining adequate clearances around the conveyor system prevents pinch points and reduces the risk of injuries during operation.
  • Regular Inspections: Conducting routine inspections of the flat top chain and conveyor system helps identify any worn or damaged components that may compromise safety.

By adhering to these safety considerations, companies can create a safer working environment when using flat top chains in their conveyor systems. A safety-conscious approach minimizes the risk of accidents, enhances productivity, and ensures the well-being of employees and equipment.

flat top chain

How do flat top chains handle product orientation and positioning?

Flat top chains are designed to handle product orientation and positioning with precision and reliability in conveyor systems. Here’s a more detailed explanation:

  • Flat and Stable Surface: The flat top chain’s smooth and stable surface provides an ideal platform for products to move along the conveyor without tipping or skewing, ensuring consistent orientation and positioning.
  • Attachments and Grippers: Flat top chains can be equipped with various attachments and grippers to hold, lift, or manipulate products to achieve the desired orientation. These attachments are often customized based on the specific product and its handling requirements.
  • Indexing and Stopping: With the use of specific attachments, flat top chains can stop or position products at precise intervals along the conveyor line. This feature is crucial for processes like labeling, filling, or packaging, where accurate positioning is essential.
  • Accumulation: Flat top chains are well-suited for accumulation applications, where products need to be temporarily stored or buffered. The accumulation zones allow products to be grouped together before continuing downstream, ensuring controlled and organized product flow.
  • Variable Speed Control: The speed of flat top chains can be easily adjusted to control product spacing and positioning. Slower speeds can be used for delicate products or processes that require careful handling, while faster speeds can be utilized for higher throughput.
  • Curved Conveyor Configurations: Flat top chains can navigate curved conveyor paths, allowing products to be smoothly reoriented or positioned as they move along the conveyor route. This flexibility is particularly useful for layout designs with limited space or complex production line setups.
  • Hygienic Design: In industries like food and beverage processing, flat top chains with a hygienic design ensure that products are oriented and positioned in a clean and sanitary environment, meeting strict food safety standards.

Overall, flat top chains offer precise and controlled product orientation and positioning throughout the conveyor system. With various attachments, grippers, and the ability to navigate curves, these chains can be customized to handle a wide range of products and processes, making them essential components in many industries, including food and beverage, packaging, automotive, and more.

flat top chain

Can flat top chains be used in high-temperature environments?

Yes, flat top chains can be used in high-temperature environments; however, the chain’s material selection is critical to ensure its performance and longevity under such conditions. Here are some considerations for using flat top chains in high-temperature applications:

  • Material Selection: Choose a flat top chain material that is specifically designed to withstand high temperatures. Materials such as heat-resistant stainless steel or specialized heat-resistant plastics are commonly used in such applications. These materials can maintain their mechanical properties and integrity at elevated temperatures.
  • Temperature Range: Determine the specific temperature range that the chain will be exposed to in the application. Ensure that the selected chain material’s maximum operating temperature exceeds the application’s highest temperature to avoid any risk of deformation or degradation.
  • Lubrication: High temperatures can accelerate chain wear and increase friction. Proper and regular lubrication is crucial to reduce friction, prevent overheating, and extend the chain’s service life. Choose a lubricant that can withstand the application’s temperature range and provides adequate protection.
  • Heat Shielding: In some high-temperature applications, it may be necessary to implement heat shielding or insulation to protect the chain from direct exposure to extreme heat sources.
  • Chain Tension: Proper chain tension is essential in high-temperature environments. Maintain the correct tension to ensure smooth operation and prevent excessive wear or elongation of the chain.
  • Thermal Expansion: Consider the potential thermal expansion of the chain and conveyor system components in high-temperature environments. Allow for proper clearances and ensure that the system can accommodate any dimensional changes without causing interference or jamming.

It’s important to note that while flat top chains can be used in high-temperature environments, there are practical limits to their performance. Extremely high temperatures beyond the specified operating range of the chain’s material can lead to accelerated wear, reduced strength, and potential chain failure. In such cases, specialized high-temperature conveyor solutions may be required.

In summary, flat top chains can be used in high-temperature environments when the appropriate heat-resistant material is selected, proper lubrication is maintained, and the system is designed to accommodate thermal expansion. Adhering to these considerations ensures the flat top chain’s reliable and safe operation in applications with elevated temperatures.

China Hot selling Flat Top Chain Table Plate Conveyor Chains Standard Plastic Good Price Industries High Quanlity Best Transmission Suppler Metric Chains Stainless Steel Chain  China Hot selling Flat Top Chain Table Plate Conveyor Chains Standard Plastic Good Price Industries High Quanlity Best Transmission Suppler Metric Chains Stainless Steel Chain
editor by CX 2023-08-08

China supplier Flat Top Chain Table Plate Conveyor Chains Standard Plastic Good Price Industries High Quanlity Best Transmission Suppler Metric Chains Stainless Steel Chain

Product Description

Flat Top Chain Table Plate Conveyor Chains Standard Plastic Good Price Industries High Quanlity Best Transmission Suppler Metric Chains Stainless Steel Chain

Metric chains are a type of precision roller chain that is designed and manufactured to metric specifications. They are commonly used in various applications, from simple drives to complex power transmission systems.

Metric chains are similar in design to standard roller chains but are manufactured to metric dimensions and specifications. This means that they are designed to fit precisely with other metric components, such as sprockets and bearings, without the need for additional adapters or modifications.

Metric chains are available in various sizes and configurations to meet the specific requirements of different applications. They can be made from various materials, including carbon steel, stainless steel, and plastic, to provide the necessary strength, durability, and corrosion resistance.

Metric chains are commonly used in conveyor systems, agricultural machinery, automotive systems, and industrial equipment applications. They are known for their reliability, precision, and long service life, making them a popular choice for many different types of machinery and equipment.

In summary, metric chains are a type of precision roller chain that is designed and manufactured to metric specifications. They are commonly used in various applications, including conveyor systems, agricultural machinery, automotive systems, and industrial equipment. The precise dimensions and high-quality materials used in metric chains ensure their reliability, precision, and long service life.

 

Usage: Transmission Chain, Drag Chain, Conveyor Chain, Dedicated Special Chain
Material: Stainless steel
Surface Treatment: Oil Blooming
Feature: Oil Resistant
Chain Size: 1/2"*3/32"
Structure: Roller Chain
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

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Request Sample

flat top chain

Can flat top chains be used in airport baggage handling systems?

Yes, flat top chains can be used in airport baggage handling systems. Here’s a more detailed explanation:

  • Reliable Transportation: Flat top chains provide a reliable method of transporting baggage from check-in counters to baggage sorting areas and then to the correct departure gates. They ensure smooth and efficient baggage movement throughout the airport.
  • High Load Capacity: Baggage handling systems deal with a significant volume of luggage daily. Flat top chains are designed to handle heavy loads, making them suitable for airport environments with high baggage traffic.
  • Precise Sorting: Baggage sorting is a critical process in airports to ensure each bag reaches the correct destination. Flat top chains with accurate positioning capabilities facilitate precise sorting and routing of baggage to the appropriate flights.
  • Low Friction: Flat top chains with low friction properties reduce wear and tear on the system, minimizing maintenance requirements and ensuring smooth and consistent baggage flow.
  • Quiet Operation: Airport environments require low noise levels to provide a pleasant experience for passengers. Flat top chains operate quietly, contributing to a more comfortable atmosphere for travelers.
  • Customizable Options: Flat top chains can be customized to fit the layout and requirements of the specific airport. Different chain widths, pitches, and attachments can be used to accommodate various baggage sizes and shapes.
  • Hygienic Design: Stainless steel flat top chains can be used to ensure a hygienic and easy-to-clean system, which is crucial in airport operations to maintain cleanliness and reduce the risk of contamination.
  • High-Speed Applications: Baggage handling systems often require high-speed operations to keep up with the demands of airport operations. Flat top chains can handle high-speed applications effectively.
  • Durability: Flat top chains’ robust construction and materials ensure longevity and reliable performance even in the demanding and continuous operation of airport baggage handling.

Overall, flat top chains offer the necessary characteristics for effective baggage handling in airports, including reliable transportation, high load capacity, precise sorting, low friction, quiet operation, and customization options. Their versatility and durability make them a suitable choice for optimizing airport baggage handling systems and providing efficient services to travelers.

flat top chain

How do flat top chains handle product orientation and positioning?

Flat top chains are designed to handle product orientation and positioning with precision and reliability in conveyor systems. Here’s a more detailed explanation:

  • Flat and Stable Surface: The flat top chain’s smooth and stable surface provides an ideal platform for products to move along the conveyor without tipping or skewing, ensuring consistent orientation and positioning.
  • Attachments and Grippers: Flat top chains can be equipped with various attachments and grippers to hold, lift, or manipulate products to achieve the desired orientation. These attachments are often customized based on the specific product and its handling requirements.
  • Indexing and Stopping: With the use of specific attachments, flat top chains can stop or position products at precise intervals along the conveyor line. This feature is crucial for processes like labeling, filling, or packaging, where accurate positioning is essential.
  • Accumulation: Flat top chains are well-suited for accumulation applications, where products need to be temporarily stored or buffered. The accumulation zones allow products to be grouped together before continuing downstream, ensuring controlled and organized product flow.
  • Variable Speed Control: The speed of flat top chains can be easily adjusted to control product spacing and positioning. Slower speeds can be used for delicate products or processes that require careful handling, while faster speeds can be utilized for higher throughput.
  • Curved Conveyor Configurations: Flat top chains can navigate curved conveyor paths, allowing products to be smoothly reoriented or positioned as they move along the conveyor route. This flexibility is particularly useful for layout designs with limited space or complex production line setups.
  • Hygienic Design: In industries like food and beverage processing, flat top chains with a hygienic design ensure that products are oriented and positioned in a clean and sanitary environment, meeting strict food safety standards.

Overall, flat top chains offer precise and controlled product orientation and positioning throughout the conveyor system. With various attachments, grippers, and the ability to navigate curves, these chains can be customized to handle a wide range of products and processes, making them essential components in many industries, including food and beverage, packaging, automotive, and more.

flat top chain

Can flat top chains handle heavy loads and high-speed applications?

Yes, flat top chains are capable of handling heavy loads and high-speed applications, and their design and material selection play a crucial role in determining their performance in such conditions.

Handling Heavy Loads:

  • Flat top chains can be constructed from robust materials like stainless steel or other high-strength alloys, which enhances their load-carrying capacity. This makes them suitable for conveying heavy products or materials in various industries, including automotive, material handling, and bulk material handling.
  • For heavy-load applications, it is essential to select a flat top chain with appropriate plate thickness, pin diameter, and material strength to ensure the chain can handle the desired load capacity without experiencing premature wear or failure.
  • Additionally, the conveyor system’s overall design, including the choice of sprockets and drive components, should be optimized to match the load requirements and ensure smooth and efficient operation.

Handling High-Speed Applications:

  • Flat top chains can be used in high-speed applications due to their low friction design and smooth operation. The flat top surface reduces the chances of product slippage or damage during rapid movements.
  • To handle high speeds, it is crucial to choose a flat top chain with a suitable pitch, which is the distance between the centers of adjacent plates. A smaller pitch can allow for higher speeds and more precise positioning but may require additional considerations for wear and maintenance.
  • Proper lubrication is essential for reducing friction and heat generation at high speeds. Regular lubrication maintenance helps ensure the chain operates smoothly and minimizes wear.
  • Additionally, the conveyor system’s drive components, such as motors and gearboxes, should be appropriately sized and matched to accommodate the high-speed requirements without compromising system stability and safety.

In summary, flat top chains can handle heavy loads and high-speed applications when appropriately designed, selected, and maintained. Their load-carrying capacity, material selection, low friction, and smooth operation make them suitable for a wide range of industries and conveyor system requirements.

China supplier Flat Top Chain Table Plate Conveyor Chains Standard Plastic Good Price Industries High Quanlity Best Transmission Suppler Metric Chains Stainless Steel Chain  China supplier Flat Top Chain Table Plate Conveyor Chains Standard Plastic Good Price Industries High Quanlity Best Transmission Suppler Metric Chains Stainless Steel Chain
editor by CX 2023-07-25

China manufacturer Standard industrial transmission Conveyor Chains for Steel Mill conveyor roller chain

Product Description

Conveyor Chains For Steel Mill:
Chain No.: P500, P500F1, P650, P625, P1000
Pitch: 500mm, 650mm, 625mm, 1000mm.
For Free Samples
Prompt Delivery
Green Product
International Approvals
Experienced Staff

Why choose us?
1. HangZhou Xihu (West Lake) Dis.hua Chain Group Co., Ltd established in 1991, we have 5 subsidiaries in China and also have 6 subsidiaries abroad;
2. We covering a production area of 200, 100 square meters, have more than 1, 800 sets of advanced equipment and over 3, 100 highly skilled employees, the annual production capacity has exceeded 20, 000, 000 meters;
3. We specialized in producing all kinds of standard chains and special chains, such as A or B series chains, driving chains, conveyor chains, dragging chains, agricultural chains and so on;
4. We have obtained ISO9001, ISO14001, ISO16969, AAA and API certificates.

The company is specialized in producing all kinds of standard chains and special chains, E. G. A or B series chains, automobile chains, stainless steel chains, combine harvester chains, heavy-duty cranked link transmission chains, stereo garage chains and maintenance-free chains etc. In recent years, it invests the capital and depends on the improvement of technology to accelerate the step of new product development and the step of technology reform. It intends to produce high strength and precision chains in order to meet requirements of the domestic and overseas markets. We have enclosed our catalog, which introduces our company in detail and covers the main products we supply at present.

Should any of these items be of interest to you, please let us know. We will be happy to give you a quotation CZPT receipt of your detailed requirements.

We look CZPT to receiving your enquires soon.

Usage: Transportation Chain
Material: Carbon Steel
Surface Treatment: Oil Blooming
Feature: Heat Resistant
Color: Solid Color
Made Style: Manufacture and OEM
Customization:
Available

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Customized Request

chain

What is a roller chain?

What is a roller chain? A roller chain is a transmission system that transmits power from one shaft to another. Internal lubricant helps chains last longer and are interchangeable. Chains are usually made of carbon or alloy steel. Stainless steel is sometimes used in food processing machinery or in environments where lubrication is problematic. Brass and nylon are also sometimes used. If you need to slow down the machine, nylon chains can be used.

Roller chains are used to transmit power from one shaft to another

Generally speaking, the life of a roller chain is limited by three main factors: wear, corrosion, and fatigue. These can be minimized by following some simple guidelines. For optimum performance, the roller chain must be lubricated. Proper lubrication reduces friction and extends product life. Remember that corrosion and wind resistance can adversely affect lubrication, so protect the product properly.
A chain is a mechanical device used to transmit power from one shaft to another. The chain consists of a series of steel plates called bushings. Bushings are attached to the roller chain by pins or bushings. The block and bushing are held together by pins or bushings C riveted to the outer link D. The chain is also attached to the sprocket and bucket by pins or hooks. Chain pitch is measured between hinge centers, usually denoted p.
There are three types of chains: single-strand standard series, multi-strand standard series, and silent chain. Single strand chains are the most common type and cover a wide range of drive loads. Multi-strand chains provide greater power capacity without increasing chain pitch or line speed. An inverted tooth chain is a variant of a single-strand chain that eliminates the noise caused by pitch-related friction.
The inner and outer plates of the roller chain drive are made of steel. The rollers are positioned evenly between the chain links and are fastened to the sprockets. In addition, the rollers can rotate freely within the bushing. The chain links are arc-shaped and mesh with the sprocket teeth to transmit power through the chain.
Chain drives are another common way of transmitting mechanical power. These are the simplest forms of power transmission and are used on conveyor belts and other low-speed applications. The chain wraps around the sprocket and passes through the sprocket whose teeth mesh with the links. This mechanism transfers mechanical power from one shaft to another, increasing speed.

They are interchangeable

There are many different types of roller chains, but most are made of steel. Although they have their own advantages and features, they are generally interchangeable. You can buy different kinds of roller chains from domestic and foreign manufacturers, and you can choose the one that best suits your needs. Bearing Services can help you choose the right bearing for your application needs and budget. Here are some important things to consider before buying a roller chain. Here are some tips to make it easier for you to buy the right type of chain.
When choosing the right roller chain, be sure to consult the available size charts. Depends on how much chain you need to move the load you need to move. Remember that roller chains can be manufactured to fit a variety of machines and must meet your specific needs. Also, the chain should be long enough for the machine you are using. Make sure to buy a chain made of high-quality materials.
Double pitch roller chains have a flat top surface and are used in many different conveying applications. Double-pitch load-carrying roller chains, also known as oversized roller double-pitch chains, have rollers that extend beyond the sidebars to carry products. Double pitch drive series roller chains are used in elevators, long conveyor drives, agricultural machinery, and commercial sprinkler systems.
The tensile strength of a roller chain is a key factor to consider before purchasing a chain. The tensile strength of a chain is a function of the maximum force the chain can withstand before breaking. The three different types of tensile strength represent the force a chain can withstand without breaking. Each chain also has different strengths that can determine the type of chain you need.
The outer and inner links of the roller chain are designed for bearings. This allows the chain to be paired or unpaired with its internal links. The outer link has a pin, and the inner and outer pins are press-fit into the connecting plate. These links are usually made of steel and have a tensile strength of about 20 times their weight. The fatigue strength of two-pitch offset links is the same as that of the base chain.

They reduce wear with internal lubricants

In a roller chain, the pins and bushings rotate inside the chain without lubricant on the outside. They are in contact with the teeth of the sprocket and can easily wear out if not lubricated. The plates that connect the links and pivot about the pins can also rub against each other and cause wear. This is where lubricants come in handy. Without lubricant, the bare metal of the plate and bushing would rub against each other.
The lubricant should have the appropriate viscosity to penetrate critical internal surfaces and form an effective oil film. Recommended viscosities are listed in Table 1. Lubricants must be clean and non-corrosive. For roller chains, a good quality non-clean petroleum base oil is sufficient. While defoamers are not required, other additives such as antioxidants and extreme pressure inhibitors may be useful. However, impure oils should be avoided due to the risk of damage.
The shape of the spray head 10 overlaps with a conventional drive chain 12. The drive chain includes a plurality of rollers 24 and roller link plates 26. Each roller includes a roller pin 29 and is connected to a pair of pin link plates 28. Most drive chains have critical wear points on the sides of the roller pins 29. The shape of the spray head 10 prevents overspray onto the central portion of the roller.
In addition to preventing wear, these chains have unique specifications. Manufacturer CZPT requires raw material suppliers to certify that their products meet standards set by the American Society of Mechanical Engineers (ASME). CZPTs do not accept uncertified raw materials. For safety, the machine must be turned off before attempting to measure the chain. After the system is shut down, the measurement process should be completed in accordance with safety procedures.
General spray oil has lubricating properties, but is not as good as other types of chain lubricants. These are typically used for rust protection and include antioxidant chemicals. Generally, they are inexpensive and widely available in retail stores. However, they have the disadvantage of being very penetrating and difficult to apply evenly. Oil cannot stay on the chain as it spins, which can accelerate wear and corrosion.
chain

They can be used to speed up or slow down machines

Typically, roller chains are chains used to move mechanical system components. Unlike belts, roller chains can be used to speed up or slow down a machine. The main difference between belts and roller chains is the lubrication process. Belts use lubrication to help them move at a constant speed, but should not exceed the critical speed of the roller chain. This critical speed is not easy to determine and lubrication is critical to its life.
A roller chain is a chain consisting of a steel bushing that holds the inner plate A and pins C together. Pin C is riveted to outer link D, while roller R surrounds each bushing B. The teeth of the sprocket are supported on the rollers. They spin freely on pins and bushings, reducing friction.
The chains can be single-stranded, double-stranded, or multi-stranded. The rated power capacity of the single strand chain can meet various drive load requirements. Multi-strand chains provide higher power capacity without increasing chain pitch or line speed. The silent chain, also known as the inverted tooth chain, consists of a series of toothed chainplates. The pins of the chain are pressed into the wide ends of the sidebars and outer links.
Although roller chains are a common mechanical component, they can fail under certain conditions. The most common cause of excessive wear is wrong to load sizing. Each manufacturer sets a maximum workload for its product. A chain that is too small for the load carried will not run smoothly and may cause premature failure. Chains can also fail due to rust or improper maintenance.
There are many ways to choose the correct size roller chain. The easiest way to choose the right one is to use a horsepower chart to determine the speed of the motor. RPM will determine the size of the chain and the number of teeth on the drive sprocket. Conveyor chains offer a variety of options to move products horizontally or vertically, even around bend radii.

China manufacturer Standard industrial transmission Conveyor Chains for Steel Mill   conveyor roller chainChina manufacturer Standard industrial transmission Conveyor Chains for Steel Mill   conveyor roller chain
editor by CX 2023-04-20

China manufacturer Long-link Transmission Freeflow Chain Industrial Conveyor Chain titanium roller chains elite roller chain

Relevant Industries: Producing Plant
Tailored assist: OBM
Common or Nonstandard: Regular
Sort: Roller Chain
Material: Titanium and alloy, Titanium and alloy
Tensile Strength: 1
Xihu (West Lake) Dis.line: ISO/DIN
Relevant People: PCB equipments
Packing: bag
Coloration: slivery
MOQ: 10 meters
Item Measurement: meters
Expiration date: 90-times
Packaging Details: 2pcs/box,10box/carton

Product information

Xihu (West Lake) Dis.lineISO/DIN
ContentTitanium and alloy
Applicable IndividualsPCB equipments
Packingbag
Colourslivery
MOQten meters
Product Sizemeters
Expiration day90-times

Business Profile HangZhou puduote metallic goods Co., Ltd. was set up on October 9, 2017, registered at No. c03-178 (South) stainless metal trading town, Dainan Town, HangZhou City, and the authorized agent is Gu Wei. The organization scope includes steel components, steel items, conveying products and its components, transmission tools and its components, environmental protection equipment and its components, electrothermal products, temperature management instruments and their equipment, electroplating gear and its add-ons, coolers, warmth exchangers and their add-ons, superalloy resources, corrosion-resistant alloy resources, filtration equipment and their add-ons, pumps, valves, supporters and their add-ons, pipeline add-ons, Basic stainless metal spare parts, plastic merchandise revenue, self-supporting and Acting import and export organization of different commodities and systems.
Shipping & payment
We have a professional research and advancement crew to design, make and export. Also, we have a ideal right after-sales services method to work for our clients.

Qone.When can I get the value?
We typically quote inside of 24 hrs after we get your inquiry. If you are extremely urgent to get the price tag, please inform us in your email so that we will regard you inquiry precedence.

Qtwo.Could I have costs of your products?
Welcome. Pls come to feel free of charge to deliver us an e mail below. You will get our reply in 24 hrs.

Q3.Can I get a reduced cost if I get huge quantities?
Of course, less expensive prices with a lot more even bigger quantity orders.

Q4.Do you examine the completed items?
Sure, each and every step of generation and completed products will be came out inspection by QC division just before delivery.

Q5.What about the guide time for the mass creation?
Actually, it relies upon on the order quantity and the season you place the get.

Pin chain conveyor

The choice between roller chains and friction drives depends on the usage environment. Roller chains are more resistant to dirty environments and are more suitable for conveying bulk products. The pivot chain is designed to handle highly bulk products. Ideally, the center-to-center distance between the two axles should be thirty to fifty times the chain pitch. The size of the sprocket will depend on the usage environment, which will also determine the fatigue strength and resistance of the chain.

Roller chains are more resistant to dirty environments

There are some key differences between drive chains and roller chains. The most notable difference is in the materials. Drive chains are generally more durable than roller chains. However, both chains are prone to dirty environments. While solution chains are sometimes used for heavy-duty tasks, roller chains are often used in dirtier environments. In fact, drive chains are often used when the job is very dirty and the chain has to slide on the rails.
The new lubricant used on the roller chain attracts dirt and other debris to the surface of the chain and prevents lubricant from entering the load-carrying parts of the chain, such as hinge plates, bushings, and rollers. When dust is drawn into these components, lubricants, and dirt form an abrasive paste that accelerates wear.
Lube-free roller chains keep chains clean longer. This makes it easier to specify and install in areas with strict hygiene requirements. CZPT lube-free roller chains meet NSF-H1 lubrication standards. However, lubricated roller chains are still suitable for areas where food contact is unlikely.
Stainless steel roller chains are particularly resistant to acids, alkalis, and low-temperature environments. Since stainless steel is softer than carbon steel, lubricants are not as effective at preventing dirt from entering the chain. Stainless steel roller chains have a higher strength rating than standard chains, but are not as strong as chains made from carbon steel. If you are using a roller chain in a very dirty environment, you should use a stainless steel chain.
chain

A stud chain is more efficient than a friction drive

The present invention relates to a light-duty double-ended chain that is more efficient than conventional chains. Stud chains are made by die-forging bar steel into roughly the-shaped links. This method avoids loss of shear strength due to bending and also minimizes the welded portion. The double-headed chain is light in weight and has strong resistance to fatigue damage.
This chain type has a stud-style design. Stud-shaped design provides greater tensile strength and prevents tangling. Each stud is formed by die forging and is usually shaped like an e or th. However, it is not necessary for each stud to have a uniform cross-sectional shape. Different cross-sectional shapes can be used depending on the application.
Stud chains are more efficient than friction drives because the studs in the chain are integrated. Stud links resist large breaks. Its applications are in conveyor chains and fisheries. Wear tested on boat chains made of SBC material. In the process, bolt chains were found to be more efficient than friction drives. Its applications are rapidly expanding.
Double-ended chains are more efficient for high-load applications. It features studs throughout its internal width to prevent kinking. Chains of this type are commonly used for heavy lifting machinery. Other types of chains are roller chains, power transmission chains, and bushing roller chains. These types of chains are also widely used in motorcycle, bicycle and transportation applications. In addition to being more efficient, stud chains also have fewer wear problems than friction drive chains.
A study on the difference between wear percentage and friction time showed that stud chains are more efficient than friction drives. The friction strips were measured at the beginning of the test. Take it off after 6 hours, 10080 times, and take pictures with the same diameter. As a boundary value, the diameter of the friction strip is smaller than that of a conventional chain. This shows that the present invention has better wear resistance than friction drives.
chain

Shaft chains designed for conveying bulk products

Pivot chains are versatile conveyors used in many applications. Low back type, small backrest distance, rear opening design to prevent the product from sticking to the joints and causing stiffness. Stainless steel and carbon bushing pin chains do not have pre-rotating rollers. In contrast, bucket elevators do not use pivot chains.
CZPT pin chains provide unmatched performance in agricultural and industrial machinery. They are constructed from a single cast barrel and are connected by hardened steel pins. CZPT’s steel pivot chains are strong enough to withstand the corrosive environments of agricultural and industrial applications. The steel pins in the CZPT Pintle Chain are hardened and riveted to ensure long-term durability and optimum performance.
Lifeguard chains feature patented interlocking side links that reduce gaps between adjacent side panels. They can withstand a variety of applications and will never break under pressure. These chains are available in 1/2” and 1” pitch configurations. CZPT combines both types of pin chains to achieve the best of both worlds. CZPT features dual pin chains and pin joints to increase chain durability and reduce maintenance hassles.
CZPT’s engineering team can custom design pivot chains for your specific application. Designed for specific speed, friction, temperature and wear requirements, these chains are ideal for a variety of applications. Headquartered in Milwaukee, Wisconsin, the company operates on two strategic platforms: Food and Beverage and Industrial Applications. The products of these companies are used in food, energy and manufacturing.

China manufacturer Long-link Transmission Freeflow Chain Industrial Conveyor Chain titanium roller chains     elite roller chainChina manufacturer Long-link Transmission Freeflow Chain Industrial Conveyor Chain titanium roller chains     elite roller chain
editor by czh

China Best Sales Industrial Transmission Gear Reducer Conveyor Parts China Standard C212b/212bl Double Pitch Conveyor Chains with high quality

ProductDescription

DoublePitchConveyorChains

         ISO             ChainNo.

Pitch
P
mm

Rollerdiameter
d1max
mm

Widthbetweeninnerplates
bonemin
mm

Pindiameter
d2max
mm

Pinlength

Innerplatedepth
htwo max
mm

Platethickness
Tmax
mm

Tensilestrength
Qmin
kN/lbf

Averagetensilestrength
Q
kN

Weightper  meter
q
kg/m

38.one

11.sixty eight

5.72

22.5

24.2

16

1.eighty five

29./6519

31.9

Lmax  mm Lcmax    mm
C212B  12.07 .9
C212BL 22.23 one.fifty five

CONVEYORCHAINDESIGNEDANDMANUFACTUREDFORTHEMOSTDEMXIHU (WEST LAKE) DIS.OFENVIRONMENTS

HangZhouStarMachineTechnologyCo.,ltd. providesthehighestqualitymaterialsandmanufacturingmethodstosuitthemostarduousofconveyorchainapplications -fromthetransportofbiomassfuels,totherecyclingindustry,paper&pulp,cement,metal-work,thewoodindustryandfoodprocessing.
Ourconveyorchains,sprocketwheelsandattachmentsarecase-hardenedtoachievetheoptimumbalancebetweenstrength,durabilityandresistancetowear.
Ourmanufacturingisfocusedonmetricpitchconveyorchainsthatinclude:
InternationalStandardsDIN8167/ISO1977Mseries
DIN8165/ISO1977FVseries
SMS1968Sseries

CONSTRUCTIONOFTHECHAIN

Twodifferentsizesofrollerchain,showingconstruction.
Therearetwotypesoflinksalternatinginthebushrollerchain.Thefirsttypeisinnerlinks,havingtwoinnerplatesheldtogetherbytwosleevesorbushingsuponwhichrotatetworollers.Innerlinksalternatewiththesecondtype,theouterlinks,consistingoftwoouterplatesheldtogetherbypinspassingthroughthebushingsoftheinnerlinks.The”bushingless”rollerchainissimilarinoperationthoughnotinconstructioninsteadofseparatebushingsorsleevesholdingtheinnerplatestogether,theplatehasa tubestampedintoitprotrudingfromtheholewhichservesthesamepurpose.Thishastheadvantageofremovingonestepinassemblyofthechain.

VARIANTSDESIGN

Layoutofa rollerchain:1.Outerplate,2.Innerplate,3.Pin,4.Bushing,5.Roller
Ifthechainisnotbeingusedfora highwearapplication(forinstanceifitisjusttransmittingmotionfroma hand-operatedlevertoa controlshaftona machine,ora slidingdooronanoven),thenoneofthesimplertypesofchainmaystillbeused.Conversely,whereextrastrengthbutthesmoothdriveofa smallerpitchisrequired,thechainmaybe”siamesed”insteadofjusttworowsofplatesontheoutersidesofthechain,theremaybethree(“duplex”),four(“triplex”),ormorerowsofplatesrunningparallel,withbushingsandrollersbetweeneachadjacentpair,andthesamenumberofrowsofteethrunninginparallelonthesprocketstomatch.Timingchainsonautomotiveengines,forexample,typicallyhavemultiplerowsofplatescalledstrands.

USE

Anexampleoftwo’ghost’sprocketstensioninga triplexrollerchainsystem
Rollerchainsareusedinlow-tomid-speeddrivesataround600to800feetperminutehowever,athigherspeeds,around2,000to3,000feetperminute,V-beltsarenormallyusedduetowearandnoiseissues.
Abicyclechainisa formofrollerchain.Bicyclechainsmayhavea masterlink,ormayrequirea chaintoolforremovalandinstallation.A similarbutlargerandthusstrongerchainisusedonmostmotorcyclesalthoughitissometimesreplacedbyeithera toothedbeltora shaftdrive,whichofferlowernoiselevelandfewermaintenancerequirements.
Thegreatmajorityofautomobileenginesuserollerchainstodrivethecamshaft(s).Veryhighperformanceenginesoftenusegeardrive,andstartingintheearly1960stoothedbeltswereusedbysomemanufacturers.
Chainsarealsousedinforkliftsusinghydraulicramsasa pulleytoraiseandlowerthecarriagehowever,thesechainsarenotconsideredrollerchains,butareclassifiedasliftorleafchains.
Chainsawcuttingchainssuperficiallyresemblerollerchainsbutaremorecloselyrelatedtoleafchains.Theyaredrivenbyprojectingdrivelinkswhichalsoservetolocatethechainontothebar.

SeaHarrierFA.2ZA195front(cold)vectorthrustnozzle- thenozzleisrotatedbya chaindrivefromanairmotor
Aperhapsunusualuseofa pairofmotorcyclechainsisintheHarrierJumpJet,wherea chaindrivefromanairmotorisusedtorotatethemovableenginenozzles,allowingthemtobepointeddownwardsforhoveringflight,ortotherearfornormalforwardflight,a systemknownasThrust

Dress in

Theeffectofwearona rollerchainistoincreasethepitch(spacingofthelinks),causingthechaintogrowlonger.Notethatthisisduetowearatthepivotingpinsandbushes,notfromactualstretchingofthemetal(asdoeshappentosomeflexiblesteelcomponentssuchasthehand-brakecableofa motorvehicle).

Withmodernchainsitisunusualfora chain(otherthanthatofa bicycle)towearuntilitbreaks,sincea wornchainleadstotherapidonsetofwearontheteethofthesprockets,withultimatefailurebeingthelossofalltheteethonthesprocket.Thesprockets(inparticularthesmallerofthetwo)suffera grindingmotionthatputsa characteristichookshapeintothedrivenfaceoftheteeth.(Thiseffectismadeworsebya chainimproperlytensioned,butisunavoidablenomatterwhatcareistaken).Thewornteeth(andchain)nolongerprovidessmoothtransmissionofpowerandthismaybecomeevidentfromthenoise,thevibrationor(incarenginesusinga timingchain)thevariationinignitiontimingseenwitha timinglight.Bothsprocketsandchainshouldbereplacedinthesecases,sincea newchainonwornsprocketswillnotlastlong.However,inlessseverecasesitmaybepossibletosavethelargerofthetwosprockets,sinceitisalwaysthesmalleronethatsuffersthemostwear.Onlyinverylight-weightapplicationssuchasa bicycle,orinextremecasesofimpropertension,willthechainnormallyjumpoffthesprockets.

Inindustry,itisusualtomonitorthemovementofthechaintensioner(whethermanualorautomatic)ortheexactlengthofa drivechain(oneruleofthumbistoreplacea rollerchainwhichhaselongated3%onanadjustabledriveor1.5%ona fixed-centerdrive).A simplermethod,particularlysuitableforthecycleormotorcycleuser,istoattempttopullthechainawayfromthelargerofthetwosprockets,whilstensuringthechainistaut.Anysignificantmovement(e.g.makingitpossibletoseethrougha gap)probablyindicatesa chainwornuptoandbeyondthelimit.Sprocketdamagewillresultiftheproblemisignored.Sprocketwearcancelsthiseffect,andmaymaskchainwear.

CHAINSTRENGTH

Themostcommonmeasureofrollerchain’sstrengthistensilestrength.Tensilestrengthrepresentshowmuchloada chaincanwithstandundera one-timeloadbeforebreaking.Justasimportantastensilestrengthisa chain’sfatiguestrength.Thecriticalfactorsina chain’sfatiguestrengthisthequalityofsteelusedtomanufacturethechain,theheattreatmentofthechaincomponents,thequalityofthepitchholefabricationofthelinkplates,andthetypeofshotplustheintensityofshotpeencoverageonthelinkplates.Otherfactorscanincludethethicknessofthelinkplatesandthedesign(contour)ofthelinkplates.Theruleofthumbforrollerchainoperatingona continuousdriveisforthechainloadtonotexceeda mere1/6or1/9ofthechain’stensilestrength,dependingonthetypeofmasterlinksused(press-fitvs.slip-fit)[citationneeded].Rollerchainsoperatingona continuousdrivebeyondthesethresholdscanandtypicallydofailprematurelyvialinkplatefatiguefailure.

ThestandardminimumultimatestrengthoftheANSI29.1steelchainis12,500x (pitch,ininches)2.X-ringandO-Ringchainsgreatlydecreasewearbymeansofinternallubricants,increasingchainlife.Theinternallubricationisinsertedbymeansofa vacuumwhenrivetingthechaintogether.

CHAINSTHangZhouRDS

Standardsorganizations(suchasANSIandISO)maintainstandardsfordesign,proportions,andinterchangeabilityoftransmissionchains.Forexample,thefollowingTableshowsdatafromANSIstandardB29.1-2011(PrecisionPowerTransmissionRollerChains,Attachments,andSprockets)developedbytheAmericanSocietyofMechanicalEngineers(ASME).Seethereferencesforadditonalinformation.

ASME/ANSIB29.1-2011RollerChainStandardSizesSizePitchMaximumRollerDiameterMinimumUltimateTensileStrengthMeasuringLoad25.
Formnemonicpurposes,belowisanotherpresentationofkeydimensionsfromthesamestandard,expressedinfractionsofaninch(whichwaspartofthethinkingbehindthechoiceofpreferrednumbersintheANSIstandard):
 

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1.     ReliableQualityAssuranceSystem
2.     Cutting-EdgeComputer-ControlledCNCMachines
3.     BespokeSolutionsfromHighlyExperiencedSpecialists 
four.     CustomizationandOEMAvailableforSpecificApplication
five.     ExtensiveInventoryofSparePartsandAccessories
6.     Well-DevelopedWorldwideMarketingNetwork 
7.     EfficientAfter-SaleServiceSystem

Wearenotjusta manufacturerandsupplier,butalsoanindustryconsultant.Weworkpro-activelywithyoutoofferexpertadviceandproductrecommendationsinordertoendupwitha mostcosteffectiveproductavailableforyourspecificapplication.TheclientsweserveworldwiderangefromenduserstodistributorsandOEMs.OurOEMreplacementscanbesubstitutedwherevernecessaryandsuitableforbothrepairandnewassemblies.

CZPT silent roller chain

The advancement of roller chains benefited from the concept of automatic production launched by Henry Ford. Conveyor belts and chains have been around for generations, and as Ford expanded the notion of vehicle production, roller chains grew to become common. Nowadays, they are employed in factories and lumber mills to transfer objects speedily, form, and transfer products vertically or horizontally. There are conveyors for other reasons, such as sorting and putting items into truck beds.

CZPT roller chain

Started in 1890, the business is the world’s top manufacturer of large-functionality roller chain systems. The company focuses on electrical power transmission, industrial production, and the aftermarket. The company employs the maximum top quality resources for its chains and carefully styles, manufactures, and assembles every single component. With a lot more than a century of encounter, the organization proceeds to exceed consumer expectations and industry standards. This is apparent in the chain’s name and logo.
The company also offers makers a full range of services choices. These contain on-website servicing and application engineering. Headquartered in Indianapolis, Indiana, the organization provides chain travel repair and routine maintenance services. In addition to delivering greatest-in-class merchandise, CZPT also gives personalized support remedies for any business. For more data, go to the CZPT website. Below are some of the positive aspects of picking a CZPT roller chain.
CZPT roller chains reflect a lot of advancements in chain engineering. Its parts are shot-peened with a high-velocity iron shot to increase toughness and longevity. The chain is also manufacturing facility preloaded, no require to stretch and change prematurely to tighten the chain. Eventually, a substantial-top quality CZPT roller chain will conserve you time and income. It is the most tough roller chain on the industry. Though much more high-priced to produce, it will previous longer.
There are numerous types of components utilised to build roller chains. Widespread materials incorporate metal, stainless metal, and brass. The material employed to make the chain also performs a important role in sturdiness. In addition to metal, chain companies use distinct warmth treatments for their parts. The quality of the pitch hole fabrication, warmth treatment method, and shot peening of the metal impacts the tiredness toughness of the chain. The layout and thickness of the link plates are also essential in determining exhaustion power.
chain

CZPT silent chain

The CZPT silent chain is an inverted equipment that removes friction throughout articulation. It is also a non-slip durable chain. Its design can be custom-made to go well with a variety of industrial applications. It characteristics a patented dress in defense technique such as connecting back links and stainless metal factors. Right here are some of its advantages. There are some execs and downsides below.
The “CZPT” silent chain is driven by a motor via the PS-1 capsule. The chain operates quietly, won’t slip or seize anything, and demands regular lubrication to preserve peak functionality. Large motor oil or cup grease is an ideal lubricant. The arrows marked on every single url stage in the path the chain ought to transfer. Stay away from using non-solids greases.
The company’s other products consist of a variety of worm equipment reducers. CZPT is dedicated to supplying large-quality items at cost-effective costs. They also manufacture miter gear reducers, plastic belts, and conveyor chains. You can speak to Dalton Bearing for a lot more info on CZPT goods. We will aid you decide the right solution for your particular software. You can also get in touch with us for far more info about our merchandise line.
The CZPT Tranquil Chain assortment functions unique “M” gauge pins with high surface area hardness. It also attributes advanced chain assembly technology. The business manufactures CZPT timing chains for motorbike purposes in Japan. Its positive aspects contain sleek and sound-cost-free transmission. Also, it minimizes the size. As a result, it is an outstanding selection for motorbike engines. But be certain to seek the advice of an expert ahead of purchasing.

Rexnord Roller Chains

If you are looking for dependable weighty-obligation roller chains, you have appear to the proper area. Regal Rexnord has a full line of prestressed roller chains in all measurements and types, from solitary to multi-strand, as effectively as a extensive range of equipment. Specialty chains are also offered, including HV and SC chains.
Rexnord’s roller chains are obtainable in a selection of dimensions and types, such as double pitch generate chains for the prolonged middle, minimal-speed purposes. They are produced of stainless steel for corrosion resistance and are manufacturing facility lubricated for straightforward routine maintenance. Rexnord’s roller chains also feature armor pins and extensive waistline sidebars for added basic safety and sturdiness. It will come in different types and configurations for a range of purposes including conveyors, elevators, and business sprinkler methods.
chain

Competitor roller chain

Oil Area Roller Chains Industry analysis report offers a thorough investigation of the market including macro and micro tendencies, pricing examination, and strategic analysis of crucial opponents. It also includes an in-depth evaluation of marketplace pattern innovations and crucial section identification. It also gives insights into competitive eventualities and drivers driving the market growth. It also handles the newest traits and strategies for the potential of the industry.
To understand the aggressive landscape of the Oil Area Roller Chains marketplace, the strengths and weaknesses of every single leading maker need to be analyzed. 1 of the important measurements of a roller chain is tensile strength, which decides the capacity to endure a one-time load before breaking. Tiredness energy, on the other hand, signifies the maximum load that a chain can endure more than a extended interval of time. By comparing these two performance metrics, you can establish the greatest model and variety for your distinct demands.

Application of roller chain

A roller chain is a basic mechanical electricity transmission program consisting of a series of quick cylindrical rollers linked collectively by side hyperlinks and pushed by gears named sprockets. This basic, trustworthy, and efficient system is frequently utilized to express materials and is best for numerous distinct apps. This kind of chain is widely used in conveyors and bucket elevators and is obtainable in a range of energy rankings and styles.
The most widespread generate chains are the single-strand standard series with energy ratings ranging from .5 to 100 kW. Alternatively, the multi-strand design is a larger efficiency option that offers increased electrical power potential with out increasing chain pitch or line speed. The other is the silent chain, also recognized as the inverted tooth chain. It is created to be noiseless and to eliminate the damaging effects of stretching. It rides on the enamel of the sprocket and its radius boosts as it moves. It routinely corrects slight pitch modifications. It also provides clean, lengthy-lasting services that operates effortlessly.
A roller chain is made up of 5 fundamental elements: bushings, rollers, and pins. Each personal link is held with each other with a pin or bushing. The pin goes via a bushing in the inner link to stop rotation. The positive aspects of roller chains make them 1 of the most productive power transmission and conveying options. CZPT prides itself on its understanding and encounter in roller chain programs. Below are some frequent uses of roller chains.
Specified applications demand much less than ideal roller chain efficiency. To meet up with these difficulties, producers offer a selection of possibilities. A self-lubricating chain can be employed to hold the chain clean and decrease dust. Oil-contaminated chains can also be utilized for particular purposes. Other components, this kind of as stainless steel, can assist retard corrosion and boost the wear resistance of the chain. Moreover, they can be utilized in a assortment of environments, these kinds of as foods processing machinery.

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China high quality Fv180f21A2-P-160 China Standard Fv Series Industrial Transmission Gear Reducer Conveyor Parts Carbon Steel Industrial Conveyor Chains with Attachment near me manufacturer

Item Description

 

 Chain No.      Pitch                                     P                             mm  Roller diameter      d1max    mm  Width in between inner plates  b1min    mm   Pin diameter                d2max     mm  Pin length  Tensile energy
Qmin    kN/lbf
 Average tensile energy
     Qo      kN
 Weight for every meter
   q          kg/m
Lmax   mm Lcmax  mm
FV180F21A2-P-one hundred sixty 160.00 80.00 45.00 twenty.00 90. one hundred eighty./40492 two hundred. twenty.four

△Attachments with 1 gap

Chain No. p L1 G F W hfour  htwo dfour   T
mm mm mm mm mm mm mm mm mm
FV180F21A2-P-one hundred sixty one hundred sixty.00 50.00 eighty.00 140. one hundred eighty. forty. 50. 14. 8.00

 

CONVEYOR CHAIN Designed AND Created FOR THE MOST DEMXIHU (WEST LAKE) DIS. OF ENVIRONMENTS

HangZhou Star Machine Engineering Co.,ltd.  provides the highest top quality resources and manufacturing strategies to suit the most arduous of conveyor chain programs  – from the transport of biomass fuels, to the recycling market, paper & pulp, cement, metal-operate, the wood industry and foodstuff processing.
Our conveyor chains, sprocket wheels and attachments are circumstance-hardened to attain the optimum harmony between energy, longevity and resistance to use.
Our producing is focused on metric pitch conveyor chains that incorporate:
Worldwide Requirements DIN 8167/ISO 1977 M collection
DIN 8165/ISO 1977 FV series
SMS 1968 S sequence

Design OF THE CHAIN

Two diverse dimensions of roller chain, exhibiting construction.
There are 2 types of back links alternating in the bush roller chain. The first sort is interior links, obtaining 2 internal plates held collectively by 2 sleeves or bushings on which rotate 2 rollers. Internal back links alternate with the next variety, the outer backlinks, consisting of 2 outer plates held jointly by pins passing by means of the bushings of the inner back links. The “bushingless” roller chain is related in operation though not in design as an alternative of individual bushings or sleeves holding the interior plates collectively, the plate has a tube stamped into it protruding from the gap which serves the very same function. This has the advantage of getting rid of 1 stage in assembly of the chain.

VARIANTS Design

Format of a roller chain: 1. Outer plate, 2. Interior plate, 3. Pin, 4. Bushing, 5. Roller
If the chain is not getting utilized for a high dress in application (for instance if it is just transmitting movement from a hand-operated lever to a control shaft on a machine, or a sliding doorway on an oven), then 1 of the less complicated types of chain may possibly still be employed. Conversely, the place extra energy but the smooth travel of a smaller pitch is necessary, the chain may possibly be “siamesed” rather of just 2 rows of plates on the outer sides of the chain, there may possibly be 3 (“duplex”), 4 (“triplex”), or a lot more rows of plates managing parallel, with bushings and rollers between every adjacent pair, and the same variety of rows of enamel managing in parallel on the sprockets to match. Timing chains on automotive engines, for instance, usually have multiple rows of plates known as strands.

USE

An illustration of 2 ‘ghost’ sprockets tensioning a triplex roller chain program
Roller chains are utilised in low- to mid-speed drives at around 600 to 800 ft for each moment nonetheless, at higher speeds, all around 2,000 to 3,000 ft for every moment, V-belts are usually utilised owing to use and sound concerns.
A bicycle chain is a form of roller chain. Bicycle chains may possibly have a master link, or could need a chain instrument for elimination and set up. A similar but bigger and as a result stronger chain is utilised on most bikes despite the fact that it is often changed by possibly a toothed belt or a shaft travel, which offer you reduce noise degree and fewer upkeep needs.
The fantastic greater part of vehicle engines use roller chains to drive the camshaft(s). Very substantial performance engines often use gear travel, and starting in the early nineteen sixties toothed belts had been employed by some producers.
Chains are also used in forklifts making use of hydraulic rams as a pulley to CZPT and reduced the carriage even so, these chains are not deemed roller chains, but are categorised as raise or leaf chains.
Chainsaw chopping chains superficially resemble roller chains but are much more carefully relevant to leaf chains. They are pushed by projecting generate backlinks which also serve to find the chain on to the bar.

Sea Harrier FA.2 ZA195 entrance (chilly) vector thrust nozzle – the nozzle is rotated by a chain drive from an air motor
A possibly strange use of a pair of bike chains is in the Harrier Leap Jet, where a chain push from an air motor is used to rotate the movable engine nozzles, enabling them to be pointed downwards for hovering flight, or to the rear for standard ahead flight, a system acknowledged as Thrust

Put on

The effect of wear on a roller chain is to increase the pitch (spacing of the back links), leading to the chain to expand more time. Be aware that this is thanks to put on at the pivoting pins and bushes, not from actual stretching of the steel (as does happen to some adaptable metal parts this kind of as the hand-brake cable of a motor car).

With CZPT chains it is strange for a chain (other than that of a bicycle) to use till it breaks, because a worn chain sales opportunities to the quick onset of put on on the teeth of the sprockets, with supreme failure being the decline of all the teeth on the sprocket. The sprockets (in certain the smaller of the two) endure a grinding motion that puts a characteristic hook form into the driven experience of the teeth. (This effect is produced worse by a chain improperly tensioned, but is unavoidable no matter what treatment is taken). The worn teeth (and chain) no for a longer time gives easy transmission of electricity and this could become obvious from the noise, the vibration or (in auto engines using a timing chain) the variation in ignition timing seen with a timing light-weight. Equally sprockets and chain must be changed in these circumstances, given that a new chain on worn sprockets will not previous long. Nevertheless, in much less serious situations it might be feasible to conserve the bigger of the 2 sprockets, considering that it is constantly the smaller 1 that suffers the most put on. Only in really light-excess weight applications such as a bicycle, or in severe situations of improper stress, will the chain normally soar off the sprockets.

In business, it is common to monitor the movement of the chain tensioner (no matter whether manual or automated) or the precise size of a drive chain (one rule of thumb is to change a roller chain which has elongated 3% on an adjustable travel or 1.5% on a fixed-centre drive). A simpler technique, particularly suited for the cycle or bike consumer, is to try to pull the chain away from the more substantial of the 2 sprockets, whilst guaranteeing the chain is taut. Any important motion (e.g. creating it feasible to see via a gap) almost certainly signifies a chain worn up to and beyond the restrict. Sprocket damage will result if the issue is disregarded. Sprocket wear cancels this influence, and might mask chain put on.

CHAIN Power

The most widespread evaluate of roller chain’s strength is tensile energy. Tensile energy represents how significantly load a chain can endure underneath a one-time load prior to breaking. Just as critical as tensile power is a chain’s tiredness energy. The critical factors in a chain’s tiredness power is the quality of steel employed to manufacture the chain, the heat treatment method of the chain elements, the high quality of the pitch hole fabrication of the linkplates, and the kind of shot additionally the depth of shot peen coverage on the linkplates. Other elements can consist of the thickness of the linkplates and the layout (contour) of the linkplates. The rule of thumb for roller chain functioning on a continuous travel is for the chain load to not CZPT a mere 1/6 or 1/9 of the chain’s tensile strength, dependent on the variety of learn hyperlinks utilised (press-fit vs. slip-suit)[quotation needed]. Roller chains running on a continuous push beyond these thresholds can and usually do fall short prematurely by way of linkplate fatigue failure.

The standard least ultimate energy of the ANSI 29.1 metal chain is twelve,500 x (pitch, in inches)2. X-ring and O-Ring chains tremendously decrease use by signifies of inside lubricants, rising chain life. The internal lubrication is inserted by signifies of a vacuum when riveting the chain with each other.

CHAIN STHangZhouRDS

Requirements organizations (this kind of as ANSI and ISO) keep expectations for design and style, proportions, and interchangeability of transmission chains. For case in point, the adhering to Desk shows information from ANSI regular B29.1-2011 (Precision Electricity Transmission Roller Chains, Attachments, and Sprockets) designed by the American Modern society of Mechanical Engineers (ASME). See the references for additonal data.

ASME/ANSI B29.1-2011 Roller Chain Regular SizesSizePitchMaximum Roller DiameterMinimum Supreme Tensile StrengthMeasuring Load25.
For mnemonic functions, under is an additional presentation of important proportions from the very same regular, expressed in fractions of an inch (which was element of the thinking driving the selection of preferred quantities in the ANSI regular):
 

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1.     Reliable Good quality Assurance System
two.     Cutting-Edge Computer-Controlled CNC Equipment
3.     Bespoke Solutions from Hugely Experienced Specialists 
four.     Customization and OEM Accessible for Distinct Software
5.     Extensive Inventory of Spare Areas and Accessories
six.     Well-Produced Worldwide Marketing and advertising Network 
7.     Efficient Following-Sale Provider Method

We are not just a manufacturer and provider, but also an business advisor. We work pro-actively with you to provide expert advice and product tips in get to stop up with a most expense efficient solution obtainable for your distinct software. The clients we serve around the world assortment from stop end users to distributors and OEMs. Our OEM replacements can be substituted anywhere required and suitable for equally restore and new assemblies.

Roller Chain Essentials

Before choosing the proper roller chain for your machine, it is required to understand some essentials. Learn about sprockets, tensile strength, pitch, and width. Read this article to discover more. It will aid you make an educated selection. Acquiring the correct merchandise is essential, but it truly is not constantly as easy as deciding on a brand name title. You need to have to pick a business that supports its items and provides great service.

Roller sprocket

If you are planning to obtain roller sprockets for your application, you should very first look at the different types available. Sprockets available for one-strand roller chains are manufactured by Boston Metal – Kind B sprockets are drilled to size. They are obtainable in 1/4, 3/8, 1/2, 5/8, 3/4 and 1″ pitch measurements.
The diameter of the sprocket is critical when picking the appropriate sprocket for your application. Using a caliper to measure the diameter of a toothless plate is a very good way to figure out the actual size of the sprocket. A caliper is the diameter of a plate with no teeth. On Type B and C sprockets, the hub diameter actions the thickness of the hub.
Yet another kind of sprocket is the steel break up sprocket, which is split in diameter. This kind is easy to install and remove, and is held with each other by bolts in the hub. Usually, break up sprockets have chain pitches ranging from forty to 240 and bores ranging from 3/4″ to 6″. The break up sprockets are made with one pointing in direction of the ceiling and the other two parallel to the ground.
When purchasing for sprockets, it is essential to don’t forget that they are made exclusively for a particular chain. All chains are produced to distinct standards. In the United States, the most common normal is ANSI. The chain pitch is the distance between the middle of each pin and the center of the up coming pin. In the US, the regular is usually calculated in 8-inch intervals.
In addition to sprocket dimensions, sprocket pitch and the surface area area also have an effect on chain daily life. Not like belt sprockets, which are created of cast steel, the tooth on roller sprockets are stamped from steel sheet or pressed from powdered metal. The tougher the tooth, the lengthier the chain will very last.

Roller chain pitch

The pitch of a roller chain is the distance between the sprocket and the pin. The smaller the thread pitch, the smaller the bushing use. Generally talking, the more compact the pitch, the lengthier the existence of the chain. For very best overall performance and longest lifestyle, manufacturers advocate a minimum chain pitch of 2% to 3%. Chain pitch is essential to guarantee suitable functionality, and the company endorses that you change the chain when it reaches 2% to 3% of standard.
To decide the correct chain pitch for a specific chain, 1st decide the sprocket dimension and pitch. Pitch is the length in between pin centers, measured in 1/8 inch increments. The pin diameter of the chain is also crucial. If you happen to be not positive about the pin diameter of your chain, measure a few hyperlinks to get a excellent regular looking through. Alternatively, use a caliper to measure the inside of diameter of the sprocket and rely the number of enamel.
When sizing a sprocket, measure the chain between the gears with a caliper and examine it to the measurements on the chain size chart. Make positive you have checked all the specs and checked the right chain pitch. Then, decide on the correct chain pitch for your demands. This is a crucial step in picking the proper chain. So get the proper pitch for your roller chain. Correct pitch aids ensure greatest efficiency and security.
To determine a distinct sort of roller chain, measure its tensile toughness. This represents the amount of load the chain can withstand before breaking. Another key parameter to consider is fatigue energy. Chains with substantial exhaustion toughness are far more resistant to rust and wear than chains with minimal fatigue power. The figures on the appropriate in the common numbering symbolize normal or gentle duty chains, while the quantities on the left represent the pitch of heavy-duty chains.
Double pitch roller chains are a variant of one pitch chains. They are created in accordance to ISO 606 and meet up with the very same expectations as one pitch chains. They are largely employed in applications with reduced specifications for pace and power transmission. The plates of double pitch roller chains are also lengthier than solitary pitch chains. The double pitch drive collection is also employed for elevator and extended conveyor drives. There are 3 principal kinds of roller chains: solitary-pitch chains, double-pitch carriers, and outsized rollers.

Roller chain width

When acquiring a roller chain, one particular of the first decisions you should make is its width. To make this perseverance, you want to measure the overall width of the chain, the diameter, and the width of each roller. You need to also know the height and thickness of the board. After getting these measurements, you can commence searching for the perfect roller chain. But ahead of you acquire a new chain, it truly is important to know what to assume from the chain by itself.
There are many distinct varieties of roller chains. These chains are accessible for ANSI and metric measurements. They come in single-stranded and double-stranded variants. They are typically employed for electricity transmission. Other kinds include agricultural, automotive, conveyor, multi-strand, and 4-strand chains. These charts also include a chart so you can effortlessly see the actual measurement you require. Shown below are some of the rewards of acquiring a roller chain.
Roller diameter and pin diameter are important elements in choosing the correct chain width. The width of the chain is the closest binary fraction of 5/8 of an inch. It must be at the very least fifty percent the thickness of the sprocket, and the plate thickness is one particular-eighth the width of the chain. Obese chains are indicated with the suffix H. The pitch and width of the chain are decided by the working load and machine pace.
The outer links of the roller chain are called pin back links. These pins are inserted into the bushings of the adjacent roller backlinks. They are held in place by cotter pins. Pin links are typically pressed into the pins of heavy-responsibility chains. These pins are utilized to maintain the rollers in area. Nevertheless, these pin chains can lessen the electrical power ranking of roller chains by up to twenty%.
The ANSI 29.1 Steel Chain Specification specifies a least pitch in inches and greatest power of 12,500 x pitch in inches. At the same time, the O-ring chain drastically reduces use owing to its lubricating influence. O-ring and X-ring chains include a lubricant injected by vacuum when riveting the chain with each other. Transmission chains are tested and governed by requirements bodies this kind of as ANSI. In 2011, the American Modern society of Mechanical Engineers developed a regular for precision electrical power transmission chains.

Roller chain tensile toughness

One of the most crucial indicators of roller chain strength is tensile toughness. This measurement refers to the sum of load the chain can face up to before breaking. An additional evaluate, known as tiredness power, refers to the maximum load a chain can endure prior to it breaks. The strength of a roller chain relies upon on its size, the top quality of the metal utilized in its development, and the warmth therapy. There are also variations in the types of shot peening utilised to deal with metal, pitch holes, and hyperlink plates.
When choosing a roller chain, the workload is critical. This is the highest load the chain can face up to before tiredness failure takes place. This measurement is crucial since it assists establish the variety of load used to the chain. When deciding which roller chain to get, be sure to contemplate the mechanical kind and wanted energy. Then, make sure it fulfills strength and load-carrying capability requirements.
The ultimate tensile power of a roller chain is primarily based on the manufacturer’s advised greatest tensile power. Even so, the real tensile energy could be increased or lower than this worth. The doing work load limit of a roller chain can also be calculated by multiplying the chain diameter by the quality. The operating load limit of a chain is the optimum stress it can endure just before breaking. This worth is generally expressed in factors.
The maximum tensile toughness of roller chains differs by chain type. The solitary-strand hefty chain has thick side plates for larger shock masses. Solitary strand heavy-duty roller chains, also known as “bushing” roller chains, are also offered. Double-stranded large chains are structurally comparable, but they have two layers of steel linked by pins that are virtually twice as strong as standard roller chains.
The tensile strength of a solitary-strand roller chain is around 500 tons. In comparison, a one-chain blockchain has a tensile strength of 900. The tensile strength of the two is related, and it is not recommended to choose one or the other. Despite the fact that metal and titanium chains are considered the strongest materials for roller chains, these resources are not magnetic.

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China OEM Standard Transmission Roller Chains Conveyor Metal Chain with Great quality

Merchandise Description

The chain can be divided into limited pitch precision roller chain, brief pitch precision roller chain, hefty duty transmission curved roller chain, cement machinery chain, plate chain high strength chain large toughness chain rigging sequence, skilled use in the machine, transportation, engineering assist, manufacturing assist, manufacturing line supporting and special surroundings supporting use.

Item Standard Transmission Roller Chains
Design Sequence A, Sequence B, Large Duty
Row Simplex/Duplex/Triplex
Application Transmission/conveyor/push
Area Treatment Self-shade/Sand-blasted/Shot-peening
Package Poly bag, then box, finally poly-wood situation
A Series 03C,04C-1,06C-1,085-1,08A-1,10A-1,12A-1,16A-1,20A-1,24A-1,28A-1,32A-1,36A-1,40A-1,48A-1.
fifteen,twenty five-1,35-1,forty one-1,40-1,fifty-1,sixty-1,eighty-1,100-1,one hundred twenty-1,140-1,a hundred and sixty-1,one hundred eighty-1,two hundred-1,240-1.
04C-2,06C-2,085-2,08A-2,10A-2,12A-2,16A-2,20A-2,24A-2,28A-2,32A-2,36A-2,40A-2,48A-2.
fifteen,twenty five-2,35-2,41-2,forty-2,50-2,sixty-2,80-2,a hundred-2,a hundred and twenty-2,a hundred and forty-2,160-2,a hundred and eighty-2,two hundred-2,240-2.
04C-3,06C-3,085-3,08A-3,10A-3,12A-3,16A-3,20A-3,24A-3,28A-3,32A-3,36A-3,40A-3,48A-3.
fifteen,twenty five-3,35-3,forty one-3,forty-3,fifty-3,60-3,eighty-3,100-3,120-3,one hundred forty-3,one hundred sixty-3,180-3,two hundred-3,240-3.
B Sequence 05B-1,06B-1,08B-1,10B-1,12B-1,16B-1,20B-1,24B-1,28B-1,32B-1,40B-1,48B-1,56B-1,64B-1,72B-1.
05B-2,06B-2,08B-2,10B-2,12B-2,16B-2,20B-2,24B-2,28B-2,32B-2,40B-2,48B-2,56B-2,64B-2,72B-2.
05B-3,06B-3,08B-3,10B-3,12B-3,16B-3,20B-3,24B-3,28B-3,32B-3,40B-3,48B-3,56B-3,64B-3,72B-3.
Heavy Responsibility Kind 35H-1,40H-1,50H-1,60H-1,80H-1,100H-1,120H-1,140H-1,160H-1,180H-1,200H-1,240H-1.
35H-2,40H-2,50H-2,60H-2,80H-2,100H-2,120H-2,140H-2,160H-2,180H-2,200H-2,240H-2.
35H-3,40H-3,50H-3,60H-3,80H-3,100H-3,120H-3,140H-3,160H-3,180H-3,200H-3,240H-3.

Deciding on a push chain for a belt conveyor

The travel chain is utilised to shift heavy objects on the conveyor chain. Chains are magnetic, antistatic, substantial temperature, or chemical resistant, depending on the software. These kinds of travel chains are employed in numerous distinct industries. A common device that makes use of this kind of travel is a chain hoist. Chain hoists are developed to elevate weighty hundreds with minimal energy. Chains are usually utilised to transportation hefty loads.

roller chain

Regardless of whether using a roller chain as a travel chain or a belt conveyor can be tricky. Regardless of whether it is a modest low-speed travel with manual lubrication or a higher-velocity pump-lubricated push with a number of sprockets, there are several variables to consider when picking a roller chain. 1st, you need to have to contemplate motor horsepower and rpm. The speed of the motor determines how much chain you want. For instance, if you are utilizing a reduced-pace travel, you will need to decide on a reduced-pitch, large-pitch chain. Yet another point to take into account is chain length – preferably, you can go for an even quantity of sprockets and chains, but in no way go smaller sized.
The lubrication technique is also critical simply because the lubrication technique need to be in a position to provide adequate oil. The kind of oil utilized to lubricate a chain is dependent on its operating environment, temperature and pace. Put on is triggered by pressure on the bearing, angular sliding of the pins, and rotation of the rollers. There are 5 various kinds of lubrication methods accessible, depending on the method utilized. A substantial-quality carbon metal chain is a main benefit when operating at large temperatures, as it can stand up to increased temperatures.
The components of building for roller chains fluctuate by application. Generally, the most typical materials are metal and stainless metal, but occasionally alloy steels are utilised in meals processing equipment that might have lubrication issues. Nylon and brass are also at times utilised. Some industries need weighty-responsibility chains. If you require an very weighty chain, you may want to consider a weighty-obligation roller chain. If you are not positive which variety of chain is ideal for your software, consult an industry specialist.
Not like other chains, roller chains are far more effective from a measurement and excess weight standpoint. Whilst resolution chains are valuable in some situations, push chains are far more successful for soiled perform and slipping on tracks. They are generally utilized in design and production. There are other benefits to using a travel chain. They are generally more powerful than belts, which is a large benefit. So, if you happen to be pondering which is greater, listed here are them:

Multi-strand roller chain

The multi-strand roller chains for push chains market place is envisioned to develop at a CAGR of over twenty% throughout the forecast interval. Market stories cover solution demand, source, and price. The report handles the international market including business profiles, item particulars, and contact information of important players. It also takes into account the earnings created by different application places. The report contains 159 webpages of valuable information and info. It is an important device for anybody included in push chain manufacturing.
The essential characteristics of multi-strand chains are their energy scores and allowable bearing spot pressures. Power ranking is an crucial characteristic that decides the chain’s ability to transmit a distinct load. Normally, multi-strand chains are rated in the range of 12,000 watts for each strand. However, their abilities are limited by hyperlink plate tiredness, roller influence exhaustion, and wear among pins and bushings.
Power Series chains are ideal for higher-velocity and high shock load apps. The chain is designed to give dependable power and face up to the rigors of the oil and fuel business. It makes use of substantial-toughness steel and double-coated rolls. These chains occur in different lengths and come in two kinds: solitary-strand and multi-strand. It is best to consult a skilled to uncover out which chain greatest suits your demands.
The global multi-strand roller chains market is anticipated to grow at a CAGR of above 7% throughout the forecast interval. From 2011 to 2019, the sector is predicted to expand by practically 6%. Even so, the outlook for this marketplace is not optimistic, with some companies encountering unfavorable development in excess of the earlier 12 months. Nevertheless, slowing worldwide economic growth and tightening COVID-19 rules are probably to hinder the market development.
Even though requirements vary by software, it must be remembered that the load on a multi-strand roller chain should not be increased than 1/9 or 1/6 of the tensile toughness of the chain. If the load exceeds this threshold, the chainplates will exhaustion. This is the main reason why roller chains are expensive. However, this is not often the case. Multi-strand roller chains are a wonderful idea if you are looking for an affordable and trustworthy drive chain.

double chain

If you are looking for an industrial-grade push chain, you’ve possibly deemed a double chain. The chain meshes with the sprockets on both aspect of the gears. It comes in different types, each and every with its very own positive aspects and down sides. The CZPT duplex series has two times the power ability of common SC duplex chains. This variety of chain is typically ideal for new programs. On the other hand, SC double chain chains are the cheapest but have significantly less weight and electricity capacity.
One more choice is a triple travel chain. This sort of push chain has an extra row of plates and contains three sprockets. Its unique design reduces the fat and effect velocity of the timing chain. It is normally employed in automotive applications. It is perfect for lower to medium-load timing apps. It is also accessible in acoustically optimized variations. A few-quarter inch pitch double chain chains are widely employed in gasoline motor aids and timing drives.

flat best chain

Higher friction rubber is generally put in on the top or base of a flat leading drive chain to improve its higher friction surface and avert interference throughout side bend conveying. The chain plate can be tailored with slender rubber layer or thick elastic polyurethane rubber in accordance to customer needs. In addition to delivering large friction, the flat top chain also provides exceptional anti-slip houses for glass bottles.
Quality steel flat top chain with substantial high quality surface finish and outstanding use resistance. They have a large amount of sound reduction and can be utilized in heavy obligation conveying programs. These chains are available in a variety of alloys this sort of as stainless metal or aluminum. Some versions are designed to be really rugged and last for a longer time. Aluminum and galvanized steel chains are common selections for these chains.
Flat Best Push Chain Conveyors are versatile and arrive in an limitless combination of configurations. Drives can be connected finish-to-stop to type long conveyor traces, while side-curved flat-best chains are adaptable ample to handle tandem, serpentine or carousel configurations. Normal and large responsibility types are also accessible. Flat prime chains can be utilised in numerous distinct programs such as foods, beverages and other commodities.
Common flat prime chains are normally rectangular or L-formed and created for use on straight conveyors. In some instances, place constraints could demand a U-shaped or rectangular conveyor line. For smoother conveying, aspect-curved flat-leading chains can be utilised. These chains are paired with typical rectangular chain plates and tall pins for high load potential. They arrive in diverse widths, such as multi-strand chains.

China OEM Standard Transmission Roller Chains Conveyor Metal Chain     with Great quality